Alstom, SGT-100, 2000, 5.25 MW, 50Hz, Gas Turbine Generator Package

Description

  1. Overview
    1. Units are original Alstom SGT-100 packages
    2. Power rating: 5.25 MW(e)
    3. Pressure ratio: 14.9:1
    4. Efficiency: 31%
    5. Heat input: 17158 kW (gas)
    6. Heat input: 16537 kW (liquid)
    7. Nominal speed: 17,384 rpm
    8. Air flow (inlet): 20.5 kg/s
    9. Exhaust gas flow: 20.1 kg/s
    10. Exhaust gas temp: 540 °C
    11. Compressor: 10 stage axial flow
    12. Turbine: 2 stage overhung
    13. Combustion: 6 reverse flow tubular combustion chambers
    14. Configuration: standard combustion: NOx < 240 ppmv (gas)
    15. Configuration*: dry low emissions (DLE): NOx level <25 ppmv (gas)
    16. Configuration: standard combustion: NOx < 430 ppmv (liquid)
    17. Configuration*: dry low emissions (DLE): NOx level <25 ppmv (liquid)
    18. Ignition system: retractable high energy cross lighting
    19. DLE type: individual chamber ignition*
    20. Air flow modulation: variable inlet guide stator blade actuation
    21. Steam raising capacity**: 11.5 t/hr at LL barg
    22. All figures stated at datum conditions
    23. Inlet air temperature: 15 °C
    24. Ambient pressure: 1013 mbar
    25. Relative humidity: 60%
    26. Assumed intake losses**: 75 mm H20
    27. Assumed exhaust losses**: 250 mm H20
    28. Power turbine speed: 100%
    29. Gearbox efficiency: 99%
    30. Generator efficiency: 97%
    31. *-DLE optional
    32. ** - based on original design
  2. Generator Details
    1. Type: synchronous AC generator, salient-pole with brushless excitation
    2. Poles: 4
    3. Speed: 1500 rpm/50 Hz
    4. Output: 6750 kVA/3 phase
    5. Voltage: 11,000
    6. Amps: 354
    7. PF: 0.8
    8. Insulation class: F
    9. Rating SL(cont) class: F
    10. IP: 01
    11. IC: 27
    12. Manufacturer & date: Alstom 2000
    13. Ventilation: dedicated direct air flow cooling
  3. Lubricating Oil System Details
    1. Type: integral system serving the turbine, gearbox and generator
    2. Operating oil pressure: 2.06 barg
    3. Reservoir capacity: 1566 L (approx.)
    4. Oil type: Shell Turbo T46 (or equivalent)
    5. Main gearbox pump: gearbox driven
    6. Flow: 491 Lpm
    7. Power rated: 11.6 kW at 6.9 barg and 3000 rpm
    8. Auxiliary pump: AC motor driven
    9. Flow: 232 Lpm
    10. Power rated: 7.1 kW at 6.9 barg and 3000 rpm
    11. Emergency pump: DC motor driven (hot rail supply)
    12. Flow: 13.6 Lpm
    13. Power rated: 0.37 kW at 2.06 barg and 3000 rpm
    14. VIGSBPump: gearbox driven
    15. Flow: 6.4 Lpm
    16. Power rated: 75.9 barg at 3000 rpm
    17. Oil tank heating: 3 x 1.25 kW heating elements
    18. Temperature control valve: controls oil temperature from 40 - 50 °C (opening-full open)
    19. Main oil filter module: 10 micron duplex with integral differential pressure transmitter
    20. Emergency oil filter: 25 micron with integral differential pressure indicator
    21. Pressure control valve: maintains 2.06 barg at bearings supply pipework
    22. Oil cooler: roof mounted air blast cooler 4.7 kW motor fan
    23. Instrumentation: high/low level sensing & alarm function, pressure monitoring & alarm function, temperature monitoring & alarm function
    24. Tank ventilation: roof mounted oil mist coalescer
  4. Gearbox Details
    1. Type: epicyclic star
    2. Size: ASG34
    3. Gear ratio: 11.61:1
    4. Rated power: 8400 HP
    5. Input speed: 17417 rpm
    6. Output speed: 1500 rpm
    7. Service factor: AGMA421.06SF1.3
    8. Manufacturer & date: Allen Gears 2000
  5. Fuel System Details
    1. Type: tri fuel embedded control system & burners
    2. Off skid conditioning & forwarding systems optional
    3. Customer fuel type requirements optional
    4. Gas fuel: Wobbe 37-49 MJ/m3
    5. Naphtha: Wobbe 44-47 MJ/kg
    6. Distillate: Wobbe -45 MJ/kg
  6. Gas Fuel System Details
    1. Supply pressure (skid edge): max: 25 barg, min: 19.5 barg
    2. Supply temperature: max: 100 °C
    3. Min: fuel dew point dependent
    4. Safety device: on skid block and vent valve
    5. Fuel control valve: star valve
    6. Instrumentation: position feedback sensors, pressure monitoring & alarm, temperature monitoring & alarm
  7. Naphtha Fuel System Details
    1. Supply pressure (skid edge): max: 50 barg
    2. Supply temperature: max: 60 °C, min: 2 °C
    3. Safety device: on skid block and drain valve
    4. Fuel control valve: direct drive valve
    5. Instrumentation: position feedback sensors, pressure monitoring & alarm, temperature monitoring & alarm
  8. Distillate Fuel System Details
    1. Supply pressure (skid edge): max: 50 barg
    2. Supply temperature: max: 60 °C, min: 0 °C
    3. Safety device: on skid block and drain valve
    4. Fuel control valve: direct drive valve
    5. Instrumentation: position feedback sensors, pressure monitoring & alarm, temperature monitoring & alarm
  9. Instrument Air System Details
    1. Supply pressure (skid edge): max: 6.9 barg, min: 5.5 barg
    2. Supply quality: ISO 8673-1 quality class 3.3.3
  10. Starting System Details
    1. Type: ABB AC motor driven direct drive
    2. Control: variable speed drive, package mounted
    3. Thermal protection: integral winding thermistors
    4. Rated voltage: 380 V
    5. Rated frequency: 50 Hz
    6. Rated insulation: LKV
    7. Rated busbar current: 1000 A
    8. Rated fault level: 50 kA
    9. Duration: 1 sec
    10. Peak fault level: 105 kA
    11. Degree of protection: IP54
  11. Starter Motor Details
    1. Type: ABB 3 phase AC motor 50 Hz
    2. Frame: 280
    3. Conformity: zone 2 category 3 ExNA II
    4. Degree of protection: IP55
    5. Rating: 90 kW
    6. Star: 690 V 92 A
    7. Delta: 400 V 153 A
  12. Acoustic Enclosure Details
    1. Type: fitted over the turbine & generator package bolted to turbine skid
    2. Specification: sound attenuation to 85 dB(A) SPL at (1 m horizontal & 1.2 m vertical) distance from enclosure suitable for outdoor & indoor environment
    3. Construction: painted carbon steel
    4. Doors & removable panels for access
    5. Internal lighting
    6. Isolation: ventilation inlet & outlet damper
    7. Internal lifting equipment: roof mounted L-beams x 2 (500 kg SWL) in GT section
  13. Package Ventilation System Details
    1. Type: negative pressure fan motor driven inertial filter (with DPI) integral silencers
    2. Cooling air flow: 7.1 m3/sec
    3. Conformity: zone 2 category 3 ExN, ambient temperatures up to 43 °C
    4. Fan motor power: 18.5 kW 33.5 A
    5. Speed: 2920 rpm
    6. Motor supply: 380 V - 3 phase - 50 Hz
    7. Rating: IP55
    8. Motor starting: DOL
  14. Generator Ventilation System Details
    1. Type: negative pressure fan motor driven inertial filtered (with DPI) integral silencers
    2. Cooling air flow: 7.0 m3/sec
    3. Conformity: zone 2 category 3 ExN, ambient temperatures up to 43 °C
    4. Fan motor power: 18.5 kW
    5. Speed: 2920 rpm
    6. Motor supply: 380 V - 3 phase - 50 Hz
    7. Rating: IP55
    8. Motor starting: DOL
  15. Combustion Filtration System Details
    1. Type: vertically mounted
    2. Self cleaning
    3. Suitable for outdoor operation
    4. Integral silencer (attenuation to 85 dB(A))
    5. Filter type: 20 cylindrical & conical high efficiency cartridges single stage
    6. Pulse cleaning system: fully automatic and programmable system embedded control panel & display
    7. Compressed air requirements: 7 barg 4.7 litres/sec
    8. Power requirements: 220-240 V 1 phase 50 Hz 2 A 0.22 kW
    9. Options: HEPA filters
    10. Additional stage pre filter or macrogen
    11. Inlet chilling/fogging system
    12. Snow hoods
    13. Inlet anti icing / ice prevention system
  16. Exhaust System Details
    1. Type: horizontal exit on axial plane to GT centreline
    2. Diffuser: secondary axial diffuser constructed in stainless steel
    3. Silencer: stainless steel (attenuation to 85 dB(A))
    4. Insulation: acoustic cladding
    5. Options: open cycle or diverter function for WHRU
  17. Fire & Gas Detection System Details
    1. Heat detection: 2 x Hawco heat detectors
    2. Flame detection: 2 x OmniGuard UV flame detectors
    3. Gas detection: 1 x IR beam gas detector