NovaStar, Jute Yarn Production Line, 248 Tonnes/Day, 5-50 lbs/spangle

Description

  1. Overview
    1. 5-50 lbs/spangle on the basis of operating 23.5 hours per day
  2. Batching
    1. Item 001: O.D. Batch Mixers
      1. Each having a mixing tank of 100 litres capacity
      2. Emulsifier measuring tank of 5 litres capacity
      3. Additive measuring tank of 5 litres capacity
      4. Oil measuring tank of 35 litres capacity
      5. Combined water residue measuring tank and emulsion storage tank
      6. Tanks fitted where necessary with sight gauges, electric float switches and volume adjustment connected to supply pump and filter
      7. Complete with all electric drive equipment and electric control panel to ensure automatic operation of all electrical components to complete cycle for making mix
      8. Quantity: 4 sets
    2. Item 002: Mackhigh Jute Spreaders
      1. Push bar type
      2. Fallers on fast section capable of individual replacement
      3. Special drive to fallers giving smooth silent operation
      4. Reach – slow chain 59”, fast section 70”
      5. Pitch of bars in both cases 4.5”
      6. Equipped with steel feed table and steel lattice feed sheet
      7. Arranged with dustproof roller bearings to driving shaft and fast section
      8. Weighing machine not included and should be purchased locally
      9. Three large diameter lantern rollers above slow chain
      10. Grease gun lubrication where possible
      11. Safety guards complying with factory regulations
      12. Inclusive of special creel allowing two selvedge slivers to assist in giving regular feed and prevent trouble on feed of breaker card when using irregular jute
      13. Complete with rollformer and electric drive equipment
      14. Quantity: 23 sets
    3. Item 003: 32 Pair Roller Softener – Jute Cuttings
      1. Having 32 pair softening rollers, spiral fluted
      2. All rollers dead weight loaded with springs below the rollers and each fitted with patent instantaneous pressure releasing gear
      3. Safety shear pin motion to protect machine in the event of excessive overloads
      4. Fitted with feed safety device and control switches arranged so that both feed and delivery operators can stop machine
      5. Side shafts completely enclosed by steel guards with fixed plates on end sides and the other part hinged at bottom outer edge
      6. Provided with patent ‘L’ gables to facilitate cleaning under the machine
      7. Fitted with batching mixture spray jet apparatus
      8. Complete with delivery conveyor and electric drive equipment
      9. Quantity: 1 set
  3. Carding – Jute Cuttings
    1. Item 004: No. 1 Teaser Card – Hand Feed
      1. Half circular, shell feed
      2. Having a cylinder 6’ wide x 4’ diameter
      3. 2 pairs of workers and strippers
      4. Cylinder and rollers mounted on ball bearings
      5. Single doffer
      6. Delivery fitted with hymack rollformer doffing straight out with magazine ejecting towards right when facing delivery of card
      7. Complete with individual electric drive equipment
      8. Including staves and pins
      9. Quantity: 1 set
    2. Item 005: No. 1 Intermediate Breaker Card
      1. Half circular, shell feed
      2. Having a cylinder 6’ wide x 4’ diameter
      3. 2 pairs of workers and strippers
      4. Cylinder and rollers mounted on ball bearings
      5. Single doffer
      6. Delivery fitted with hymack rollformer doffing straight out with magazine ejecting towards right when facing delivery of card
      7. Complete with individual electric drive equipment
      8. Including staves and pins
      9. Quantity: 1 set
  4. Carding – Long Jute
    1. Item 006: No. 1 Breaker Cards – Roll Feed
      1. Each half circular, shell feed
      2. Having a cylinder 6’ wide x 4’ diameter
      3. 2 pairs of workers and strippers
      4. Cylinder and rollers mounted on ball bearings
      5. Single doffer
      6. Delivery fitted with hymack rollformer doffing straight out with magazine ejecting towards right when facing delivery of card
      7. Complete with individual electric drive equipment
      8. Including staves and pins
      9. Quantity: 38 sets
    2. Item 007: No. 2 Finisher Cards (Full Circular)
      1. Each full circular, pinned feed
      2. Having a cylinder 6’ wide x 5’ diameter
      3. 4 workers and 5 strippers
      4. Cylinder and rollers mounted on ball bearings
      5. Double doffer
      6. Feed fitted with positively driven roll feed motion suitable to accommodate up to 11 rolls 5” wide coming from breaker cards
      7. Delivery fitted with hymack rollformer
      8. Complete with individual electric drive equipment
      9. Including staves and pins
      10. Quantity: 63 sets
  5. Preparing
    1. Item 008: Screwgill First Drawing Frames
      1. Each having 5 heads, 4 slivers per head, 2 deliveries per head, 14” reach
      2. Fitted with roll feed motion at back and can turning and packing motions at delivery with high density packers
      3. Doublings 2:1
      4. Complete with individual electric drive equipment
      5. Quantity: 38 sets
    2. Item 009: Screwgill Second Drawing Frames
      1. Each having 5 heads, 4 slivers per head, 2 deliveries per head, 12” reach
      2. Fitted with back uprights for can feed at back and can turning and packing motions at delivery with high density packers
      3. Doublings 4:1
      4. Complete with individual electric drive equipment
      5. Quantity: 42 sets
    3. Item 010: Screwgill Intermediate Drawing Frames
      1. Each having 5 heads, 4 slivers per head, 2 deliveries per head, 12” reach
      2. Fitted with back uprights for can feed at back and can turning and packing motions at delivery with high density packers
      3. Doublings 4:1
      4. Complete with individual electric drive equipment
      5. Quantity: 46 sets
    4. Item 011: Triple Cam Finisher Drawing Frames
      1. Each having 5 heads, 4 slivers per head, 4 deliveries per head, 12” reach
      2. Fitted with back uprights for can feed at back and can turning and packing motions at delivery with high density packers
      3. Doublings 2:1
      4. Complete with individual electric drive equipment
      5. Quantity: 63 sets
  6. Spinning
    1. Item 012: Automatic Doffing Apron Draft Sliver Spinning Frames
      1. Each having 110 spindles, 4.25” pitch
      2. Bobbin size: 6.5” traverse x 3” diameter
      3. Complete with sliver stop motion, individual electric drive equipment and MKIV Baxter flyers
      4. Fitted with overhead blower unit
      5. Quantity: 60 sets
    2. Item 013: Automatic Doffing Apron Draft Sliver Spinning Frames
      1. Each having 104 spindles, 4.75” pitch
      2. Bobbin size: 7.5” traverse x 3.5” diameter
      3. Complete with sliver stop motion, individual electric drive equipment and MKIV Baxter flyers
      4. Fitted with overhead blower unit and back sliver guide roller
      5. Quantity: 106 sets
    3. Item 014: Automatic Doffing Slip Draft Sliver Spinning Frames
      1. Each having 80 spindles, 5.5” pitch
      2. Bobbin size: 7.5” traverse x 4.375” diameter
      3. Complete with sliver stop motion, individual electric drive equipment and MKIV Baxter flyers
      4. Quantity: 30 sets
  7. Winding
    1. Item 015: Mackroll Winders
      1. Each having 32 spindles, 16 spindles per side
      2. Suitable for making cones and cheeses 10” traverse and up to 10” diameter
      3. Fitted with tag-end let-off arrangement
      4. Complete with individual electric drive equipment
      5. Quantity: 45 sets
  8. Twisting
    1. Item 016: Large Package Ring Twisting Frames
      1. Each having 84 spindles, double sided, 42 spindles per side, 10” pitch
      2. Package capacity 4.5 kgs
      3. Complete with individual motors, electrical controls and floor creel for each side
      4. Quantity: 70 sets
  9. Precision Winding
    1. Item 017: Precision Winding Units
      1. Each unit comprising two spindles mounted on a common supporting frame (a total of 876 spindles)
      2. Each spindle will have an individual electric drive and make rolls 10” traverse x up to 16” diameter
      3. Complete with let-off creel
      4. Quantity: 438 sets
  10. Stretching and Wrapping Machine
    1. Item 018: Automatic Film Stretching and Wrapping Machines
      1. Model no. XL4503 (standard