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FLSmidth, 4000 TPD, 2014, Dry Process Cement Plant Main Equipment

FLSmidth, 4000 TPD, 2014, Dry Process Cement Plant Main Equipment

Description

  1. Overview
    1. Set of flsmidth main equipment for a 4000 metric ton per day dry process cement plant
    2. Manufactured by flsmidth in 2014/2015
    3. Never been installed or used
  2. Raw Material Handling And Storage
    1. Bridge type scraper reclaimer for limestone/clay storage, 33m x 354m
    2. Apron feeder set, 1400mm x 4080mm long, for limestone, 400 t/h
    3. Weigh belt feeder, 1400mm x 3400mm, for hg limestone, 100 t/h
    4. Weigh belt feeder, 1200mm x 3400mm long, for clay, 27 t/h
    5. Weigh belt feeder, 1200mm x 3400mm long, for iron ore, 10 t/h
  3. Raw Milling And Homogenization
    1. Vertical raw mill atox-40, rar-l40 separator, maag gear 2250kw, 380 t/h
    2. Airtech pulse jet fabric filter, 12 compartments, 260 m3/s, 2558 m2
    3. Pfister frw 4.10/3 rotor weigh feeder systems (2 units)
    4. Cf silo (20 x 41) m - 9500 t (raw meal silo) - metallic cones etc.
    5. Pfister frw 4.20/9 rotor weigh feeder unit (raw meal dosing), 340 t/h
  4. Pyroprocessing
    1. Cyclone preheater, 6 stages with d-sox cyclone and slc-d calciner
    2. Rotax-2 rotary kiln, 4.55m x 56m, 2 support stations
    3. Cross bar clinker cooler - cb-14 x 38, with hydraulic drive unit
    4. Roll crusher hrb mf 314, 3 rolls - 2 x 22kw + 1 x 18.5kw
    5. Airtech air-to-air heat exchanger, 2250 tubes, 9 axial fans
  5. Coal And Petcoke Grinding
    1. Weigh belt feeder (petcoke), 1200mm x 3400mm long, 35 t/h
    2. Rotary valve (petcoke mill feed), 80 t/h
    3. Tirax tm ball mill for coal/petcoke - 4.0m x 5.0m + 2.8m, 1060kw
    4. Rktm 22.5 high efficiency dynamic separator, 50kw
    5. Main airtech filter 30 m3/s, 781 m2 (coal mill)
    6. Pulverized fuel bin (petcoke), 250 m3 (2 units)
    7. Pfister drw 4.12 rotor weigh feeder system (calciner) 13.9 t/h
    8. Pfister drw 4.12 rotor weigh feeder system (kiln main burner) 9.5 t/h
  6. Cement Grinding And Dosing
    1. Pfister trw 4.18/6 rotor weigh feeder system for clinker - 251 t/h
    2. Weigh belt feeder, 1200mm x 3400mm long, for hg limestone, 60 t/h
    3. Weigh belt feeder, 1200mm x 3400mm long, for slag, 120 t/h
    4. Weigh belt feeder, 1200mm x 3400mm long, for gypsum, 12 t/h
    5. Weigh belt feeder, 1200mm x 3400mm long, for slag, 120 t/h
    6. Vertical mill ok 36-4, roksh 82 separator, maag gear, 4000kw, 175 t/h
    7. Airtech pulse jet fabric filter, 154 m3/s, 1454 m2
  7. Automation And Instrumentation
    1. Qcx blendexpert mill modules, 1 x raw mill, 2 x cement mill
    2. Process instrumentation
  8. Supply Grouping And Weights
    1. Scope of supply as per fls norms with supply groupings as follows:
    2. Sss seller supply on seller specification or documentation - 3,447,313 kg
    3. Bsd buyer supply on seller documentation (buyer manufacturing) - 1,141,901 kg
    4. Bss buyer supply on seller basic specification (buyer engineering) - 3,605,345 kg
    5. Cus customer supply on customer specification - 74,405 kg