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NovaStar, CP141, Laundry Soap Production Line, 1000-1500 kg/hr, 130 kW (New)

NovaStar, CP141, Laundry Soap Production Line, 1000-1500 kg/hr, 130 kW

Description

  1. Overview
    1. Laundry soap production line
    2. Capacity: 1000 to 1500 kg/hr
    3. Complete line from oil melting, saponifying, vacuum drying and cooling, milling soap noodles, vacuum extruding and then cutting into soaps
    4. Advanced technology covering less floor area, consuming less energy, saving human resources, automating processes, producing high quality soaps with 50 to 80% fatty acid content
    5. Turn-key project including all machines and accessories, whole process of production, formula, layout design, machines installation, products trial
    6. Quotation includes all except boiler, workshop building, heat insulating material, wires, packing machine, and consumable materials for installing (welding rod, crane, electric welder, etc.)
  2. Production Requirements
    1. Steam boiler: 2 mt/hr
    2. Workshop area: larger than 300 m² (l: 35m, w: 7m, h: 7m)
    3. Power: 130 kw, 480 v, 60 hz
    4. Water: circulating water for vacuum drying system: 40 m³; production water
    5. Capacity: 1000 to 1500 kg/hr, 8 to 12 ton/day (8 hr/day); oil consumption: 5 to 8 ton/day
    6. Worker: 10 to 12 workers
  3. Material and Consuming for Producing Soap
    1. Oil or fat of plant or animal (palm oil, coconut oil, tallow oil, etc.), caustic soda (naoh), sodium-chloride (nacl), sodium silicate, fragrance, pigment, etc.
  4. Production Process
    1. Mix and melt oil → saponification → add other ingredients → vacuum drying → soap noodle → grinding → vacuum extruding → cutting
  5. Carburetion Workshop
    1. Mix kinds of oil together on the basis of the formula; deposit and take out the unsaponifiables
    2. Carburetion pool: volume 10 m³, field work
    3. Storage tank for refine oil: size φ2000x2600, 8.2 m³, with coiler inside
    4. Water pump, oil pump, caustic soda pump: power 1.5 kw/set, quantity 4
    5. Seamless tube (φ76x3.5) (φ57x3.5), etc., quantity several
    6. Valve φ65, φ40, etc., quantity several
    7. Flange, screw, elbow, gasket, quantity several
  6. Oil and Fat Saponification Workshop
    1. Oil and alkali do reactions in the saponification cauldrons; combination of four saponification cauldrons, water circulates from no. 1 cauldron to no. 4, saves water, naoh and nacl
    2. Saponification cauldron: size φ2800 x 3000, 20 m³, auxiliary facilities liquid caustic soda pool 2 m³, field work, quantity 4
    3. High temperature and high pressure soap pump: power 5.5 kw/set, quantity 3
    4. Seamless tube (φ76x3.5)(φ57x3.5), etc., quantity several
    5. Valve φ76, φ48, etc., quantity several
    6. Flange, screw, elbow, gasket, quantity 1
  7. Soap Vacuum Drying System
    1. To make soap materials flash dry and cool instantly; to control the fatty acid content from 50% to 80%; to improve the quality of soap materials
    2. Ingredients mixture tank: size 1.8 m³, φ1200x1500, with pipe liner, heating and mixing, power 4 kw/set, quantity 2
    3. Heat exchanger: size φ325 x 4000, quantity 1
    4. Vacuum spray dryer: type xsd-1000, capacity 1000 to 1500 kg/hr, barrel diameter φ 1200mm, mouth diameter 10mm, speed 13 r/min, power 3 kw, dimension φ 1600 x 4500mm, weight 3200 kgs, quantity 1
    5. Fine separators: separate soap powder from water when vacuum drying, quantity 2
    6. Barometric condenser: condense water from the soap, quantity 1
    7. Eliminator: draw off water, quantity 1
    8. Pelletizer: type xsn-1000, capacity 1000 to 1500 kg/hr, screw diameter φ 230mm x 2, power 15 kw, dimension 3100 x 1200 x 1550mm, weight 3000 kgs, quantity 1
    9. Stage vacuum pump: keep the vacuum system in vacuum state, power 15 kw, quantity 1
    10. Buffer tank of vacuum pump: protect the vacuum pump from steam water, size φ600 x1200, quantity 1
    11. Soap pump, water pump: soap pump special constructure, draw liquid soap from ingredients mixture tank to heat exchanger, power 7.5 kw; water pump for water circulating, power 5.5 kw, quantity 2
    12. Seamless tube and valve φ76 φ48, etc., quantity several
    13. Flange, screw, elbow, etc., quantity several
  8. Finishing Line
    1. Mill soap noodles twice, vacuum extruding soap bar, cut soap cakes, at the same time stamp logo on soap cakes
    2. Three-roll grinding mill: roll diameter φ260, roll length 780mm, motor power 7.5kw, roll speed ratio 1:3:9, dimension 1500 x 1200 x 1000mm, weight 2400 kgs, quantity 2
    3. Vacuum plodder: type xs-1000, capacity 1000 to 1500 kg/hr, diameter of screw φ230mm, speed top 15, bottom 12 to 18, power top 11 kw, bottom 15 kw, dimension 4350 × 1200 × 2630mm, weight 4500 kgs, quantity 1
    4. Electronic cutting machine: used to cut soaps into cakes and stamp patterns on the soap, adopt delta servo motor and converter, voltage stabilizer and precision purified ac