NovaStar, AT109, Robotic Multi-Process Laser Cladding (DED), PTA, Welding, Plasma Cutting and Grinding Cell, 6 kW Laser, 5,000 mm / 4,000 kg Part Capacity

Description

Robotic Multi-Process Manufacturing and Repair Cell
1. One robot motion platform with 7 process tools, changed automatically
2. For building up, repairing and finishing large parts: shafts, rotors, propellers, turbine and pump components, wear surfaces
3. Condition: partially completed, not commissioned; installed tools and acceptance status subject to as-built review
Robot and Motion
1. Robot: Yaskawa MOTOMAN GP50, 6 axes
2. Payload: 50 kg (110 lb)
3. Reach: 2,061 mm (81.1 in)
4. Repeatability: +/- 0.03 mm (+/- 0.0012 in)
5. Additional axes: servo-electric linear floor track + powered rotary workpiece positioner (8 coordinated axes in total)
Part Capacity and Cabin
1. Max. part length: 5,000 mm (196.9 in)
2. Max. part diameter: 1,200 mm (47.2 in)
3. Max. part weight: 4,000 kg (8,818 lb)
4. Cabin (L x W x H): 13,200 x 6,100 x 3,500 mm (43.3 x 20.0 x 11.5 ft)
5. Door opening: about 6,000 mm (236 in), automatic sliding door + roof lowering
Process Tools (7 Positions)
1. Laser cladding / DED: Laserline LDF Gen. 6 laser source, 6,000 W, OTZ-5 variable-track cladding optics, integrated water-air cooling
2. Plasma PTA cladding: Kjellberg with BLC twin-powder feeder
3. MIG/MAG welding: Fronius iWave 400i AC/DC
4. TIG cold-wire cladding: Fronius iWave 400i with CWF 25i wire feeder
5. Plasma cutting: Kjellberg HiFocus PSI-400
6. Plasma beveling: Kjellberg HiFocus PSI-400, second torch
7. Adaptive grinding: Ferrobotics AAK/601, force-controlled
Automation and Software
1. Tool change: Schunk, pneumatic, 7 tool positions
2. PLC: Siemens F-CPU 1512SP
3. HMI: 22 inch Siemens touch panel
4. Programming: ENCY CAD/CAM/offline programming and simulation
5. Seam tracking: Scansonic TH6D-Advanced
6. 3D scanning: part digitizing and as-is vs. as-designed geometry comparison
Safety and Services
1. Interlocked access, emergency stops
2. Local head extraction + central cabin extraction
3. Remote access: RJ45 interface
Workflow
1. Scan, compare, program, deposit, finish and document in one setup
Purchase Options
1. As-is purchase, or purchase with a separately agreed completion, testing and acceptance scope
2. Virtual inspection available

Additional Specifications

HS code	8515.80

Specifications

Capacity	5,000 mm (196.9 in) part length, 1,200 mm (47.2 in) part diameter, 4,000 kg (8,818 lb) part weight

Dimensions

Dimensions	13,200 x 6,100 x 3,500 mm (43.3 x 20.0 x 11.5 ft) cabin
Height	3,500 mm
Length	13,200 mm
Width	6,100 mm

Additional condition notes	Partially completed system, not a commissioned turnkey line. Installed tools, software options and acceptance status are subject to an as-built review.