Karl Mayer, Tricot Machines Plant, Karl Mayer Touch Screen Control Boxes

Description

  1. Overview
    1. Dcn 029 sample washing and dyeing machine designed for sample washing (normal washing, stone washing, enzyme washing, bleaching and rinsing) and pigment dyeing of various textile garments with different fabric types (cotton, linen, viscose, tensel treatment, etc.).
    2. Machine capacity: 50 kgs (25 kgs for stone and enzyme washing).
    3. Drum volume: 650 liters.
    4. Drum dimensions: 1050 x 750 mm.
    5. Rotation speed: 0-450 rpm (variable).
    6. Installed power: 5.5 kw.
    7. Weight: 1250 kgs.
  2. Main Technical Features
    1. Variable rotation speed between 0-450 rpm due to fuji branded inverter.
    2. Controlled by inhouse produced electronic control board and software, controlling time, water quantity, temperature and rotation speed.
    3. Power transmission due to belt driven motor, 1 special oversized pulley and 1 hutchinson branded poly-belt.
    4. Direct steam heating.
    5. Mechanical liter counter, burkert branded.
    6. 2 water inlets.
    7. Manual door with porthole for sampling and double automatic locks.
    8. 4 special beaters.
    9. Siemens, finder, telemecanique branded electrical components.
  3. Technical Description
    1. Electro-welded steel structure, sandblasted and painted with special rustproof paint.
    2. Aisi 316 l stainless steel casing, fixed to the frame.
    3. All parts in contact with water are produced by stainless steel.
    4. C45 steel shaft, hardened and tempered and subjected to non-destructive tests.
    5. Special bearings protected by a five stage seals system (2 viton seal, 3 lubrication seal).
    6. Door which is opened and closed manually, provided with a sampling porthole produced by tempered and anti-scratch glass.
    7. Ac motor controlled by a fuji branded inverter creates the drive system, providing continuous speed variation without any additional mechanism.
    8. Direct steam heating.
    9. Supported with special electric, pneumatic and hydraulic systems; the electric system is protected by a fan against over-heating and humidity.
    10. Built in accordance with the ce-73-23-cee norm and entirely manufactured in turkey in danis production facilities.
  4. Controlling System
    1. Controlled by an electronically controlled panel with software entirely developed by danis engineers to control all machine functions and processes fastly and easily.
    2. Due to the electronic panel, time, water quantity, temperature and rotation speed can be controlled.
    3. Panel is comfortable to use as it provides clear information for the operator.
    4. In case requested, this machine can also be controlled by plc and touch screen.