Master Karl Mayer, BM 2600/1250, 2003, 1800mm Roll Width, 1600mm Warp Width, 14 Beams Entry Creel

Description

  1. Overview
    1. Entry creel with 14 beams and pneumatic brake
    2. Total length of the machine: 77 m
    3. Total width of the machine: 5.2 m
  2. Beam Specifications
    1. Beam diameter: 1400 mm
    2. Beam length: 1500 mm
    3. Roll width: 1800 mm
    4. Warp width: 1600 mm
    5. Beam delivery section with length 2600 mm and diameter 1250 mm
    6. Beam press roll
  3. Pre-Wetting and Washing
    1. 4 sections of pre-wetting and washing boxes with mirror face and rubber rolls, 10 ton each
  4. Chemical Dosing and Storage Tanks
    1. 2 chemical dosing tanks, capacity 1500 l each, with pumps
    2. 1 chemical dosing tank, capacity 3000 l
    3. 8 stock vat tanks, capacity 2000 l each
    4. 2 water tanks, capacity 6000 l each
    5. 1 size cooking tank, capacity 1000 l
    6. 2 size stock tanks, capacity 2000 l each
    7. 1 caustic soda and sodium hydrosulphite reaction tank
  5. Pre-Drying Section
    1. Pre-drying section with teflon coated vertical 12 drying cylinders (2 rows), 6500 mm diameter
    2. Pre-drying sections with teflon coated vertical 2 row 12 drying cylinders
  6. Dyeing and Steaming
    1. 1 dyeing bath section
    2. Overhead steamer
    3. 6 dyeing bath sections with intermediate padder (10 ton)
  7. Washing and Fixation
    1. 3 sections of washing and fixation intense (eco wash) system with padder 10 ton
  8. Yarn Accumulator
    1. Non-stop yarn accumulator with 22 rolls, 4 m height, yarn capacity 200 m
  9. Predryer
    1. Predryer with teflon coated 8 + 4 drying cylinders (2 row), diameter 800 mm
  10. Sizing Unit
    1. 2 sections sizing unit with intermediate 2x4 drying cylinders, double nip and double dip
  11. Final Drying and Moisture Control
    1. Final drying with 6 vertical drying cylinders (2 rows)
    2. Moisture control, make Mahlo
  12. Split Rods and Handling
    1. 13 split rods
    2. 3.2 ton and 2 ton beam handling hoist at feeding and delivery