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Gambini, Contact 50.40, 2011, Toilet and Kitchen Rolls Line, 2750mm Width, 500 m/min

Gambini, Contact 50.40, 2011, Toilet and Kitchen Rolls Line, 2750mm Width, 500 m/min

Description

  1. Overview
    1. Max paper width: 2750 mm
    2. Max speed: 500 m/min or 22 logs/min
    3. Year of construction of the main line: 2011
    4. Year of construction of the deco embosser: 2012
  2. Double Belt Driven Unwind Stand, Model 10.00 A
    1. Mechanical speed: up to 600 m/min
    2. Production speed: up to 550 m/min
    3. Parent reel diameter: up to 1600 mm
    4. Parent reel weight: up to 1800 kg
    5. Unwind stands: 2 with independent motor for each unwinder
    6. Automatic centralized lubrication
    7. Loading system of the roll from floor
  3. Rewinder Model Contact 50.40
    1. Includes double rubber/steel embossing unit placed on top of the rewinder
    2. Includes glue application, tail sealing and transfer unit
    3. Independent motor
    4. Automatic centralized lubrication
    5. Mechanical speed: up to 500 m/min
    6. Production speed: up to 450 m/min
    7. Min/max log diameter: 90 to 145 mm
    8. Min/max external core diameter: 38 to 50 mm
    9. Perforation length: from 100 to 280 mm
    10. Perforation length variation: from touch panel
    11. Log diameter change: from touch panel
    12. Sheet count variation: from touch panel
  4. Accumulator, Model Bel 250
    1. Storage width: 2850 mm
    2. Capacity, logs: 250
    3. Speed, logs/min: up to 24
    4. Independent motor: 1.5 kW
  5. Log Loader Model 80.2014
    1. To unload the logs from the accumulator into 1, 2, 3 or 4 log saw lanes
    2. Unloading lanes: 4
    3. Log unloading: AMS selectional from panel
    4. Transmission: from accumulator
    5. Includes independent electrical panel and trim eliminator
  6. Log Saw
    1. Production speed: up to 210 cuts/min for L = 100 mm
    2. Production speed: up to 130 cuts/min for L = 230 mm
    3. Min/max diameter log: 90 to 145 mm (on four lanes)
    4. Min/max diameter log: up to 160 mm
    5. Log saw lanes: 4
    6. Cutting length adjustment from panel with +/- 1 mm
    7. Min/max cut off length: 90 to 300 mm
  7. Core Maker Model 400.06
    1. Consisting of forming unit, cutting and core unloading system
    2. Mechanical speed: up to 70 m/min
    3. Production speed: up to 60 m/min
    4. Min/max mandrel diameter: 36 to 50 mm
    5. Carton strips: up to 3
    6. Min/max width of carton strips: 60 to 100 mm
    7. Max thickness of core: up to 2 mm
    8. Total core grammage: up to 600 gr/m²
    9. Length tolerance: +/- 2 mm
  8. Unwinders for Core Maker Model 500.15
    1. Consisting of the unwind unit, gluing unit and 1 color printing unit
    2. Winding speed: up to 60 m/min
    3. Diameter of carton reel: up to 1500 mm
    4. Min/max strip width: 60 mm to 100 mm
    5. Min/max strip carton width: 60 mm and 100 mm
  9. Core Bin Model 300.50
    1. With driven core shaker, core unload butterfly and core infeed belt
    2. Accumulator capacity: up to 1000 cores with diameter 42 mm
    3. Min/max external core diameter: 38 to 90 mm
  10. Overhead Double Rubber/Steel Embossing Unit
    1. 1 steel roll, diameter 215 mm, mechanical engraving
    2. 1 steel roll, diameter 315 mm, personalized embossing
    3. 2 rubber rolls, diameter 295 mm
  11. Embosser Laminator 40.00
    1. Comprising of supporting structure, steel embossing rolls (one with standard CMG mechanical frustum-pyramidal incisions and one with chemically engraved custom made flower incisions), rubber rolls, spreader rolls and marrying roll, and laminating unit
    2. Two extra steel embossing rolls for DESL complete with flange, bearings and gear are also included
    3. Independent electric motor
    4. Automatic centralized lubrication
    5. Mechanical speed: 550 m/min
    6. Production speed with lamination: up to 500 m/min
    7. Production speed without lamination: up to 450 m/min
    8. Steel roll diameter: 355 mm
    9. Rubber roll diameter: 350 mm
    10. Marrying roll diameter: 205 mm
    11. Diameter cliche roll: 264 mm
    12. Diameter ceramic roll: 240 mm
    13. Glue distribution: doctor blade
    14. Lamination: synchronized
  12. Wrapping Machine TMC Model Uno
    1. Right hand, high speed servo sequential multi-roll packaging machine for toilet and kitchen rolls in single and double layer formats starting from single polyethylene reel
    2. Includes accumulation belt conveyor for the roll infeed
    3. Includes four lanes roll infeed system
    4. Includes easy load polyethylene unwind stand with measure, perforation, separation and placement system
    5. Includes motorized changeover concept for automatic product variation and/or pack configuration change
    6. Includes handle application unit
    7. Includes automatic centralized oil lubrication
    8. Mechanical speed: 180+ cycles/min
    9. Product infeed: from 4 lanes
    10. Machine performances: 4, 6, 8, 12, 18, 24, 40 BRT in single, double, three or four layers; 2, 3, 4, 6, 9, 12, 20 HHT in single or double layer
    11. Product dimensions range - BRT (bathroom tissue rolls): diameter min 90 mm - max 150 mm, cut off min 90 mm - max 130 mm
    12. Product dimensions range - HHT (household towel rolls): diameter min 100 mm - max 150 mm or 4 side lanes, cut off min 200 mm - max 280 mm
    13. Machine range (final pack dimensions): package width min 180 mm - max 590 mm, package depth min 180 mm - max 560 mm, package height min 90 mm - max 300 mm
    14. Wrapping materials: polyethylene, heat sealable, thickness 25/50 micron, density 0.87/0.93 grs/cc approx
    15. Max reel diameter: 600 mm
    16. Max reel width: 1500 mm
    17. Reel core diameter: 70 to 76 mm
  13. Tmc Bundling Machine Model Qualiflex Fbs 300 H
    1. Flexible high speed bundling machine for grouping and overwrapping of toilet and kitchen rolls packs starting from single polyethylene reel
    2. Comprising packages in-feed accumulation belt conveyor and pack launcher
    3. Comprising 90 degrees multi package turner
    4. Comprising intermediate accumulator and backlock control belt
    5. Comprising pack upending cassette, grouping and pack expeller
    6. Comprising bundle format transfer module
    7. Comprising elevator of bundle groups
    8. Comprising top and lap seal system
    9. Comprising easy load polyethylene surface unwind system
    10. Machine range capability: 6 packs of 8 BRT rolls each, 4 packs of 12 BRT rolls each, 12 packs of 4 BRT rolls each, 6 packs of 8 HHT rolls each, 3 packs of 16 BRT rolls each, 2 packs of 24 BRT rolls each
    11. Technical data: mechanical speed 15 cycles/min, production speed 13 cycles/min
    12. Machine range capability: finished bundle width 350 to 850 mm, finished bundle length 360 to 1000 mm, finished bundle height 180 to 330 mm
    13. Packaging material: heat sealable polyethylene, thickness 35 to 70 micron, density 0.92 to 0.98 g/cc
    14. Max reel diameter: 400 mm
    15. Max reel width: 2400 mm
  14. Automatic Palletizing System Model M-410 Ib/160
    1. Consisting of conveyor at the outfeed of the FBS 300 bundler
    2. Consisting of conveyor for robot pick-up
    3. Consisting of conveyor for empty pallet stack
    4. Consisting of conveyor for palletizing
    5. Consisting of dedicated interlayer applicator (interlayer stand + automatic stand)
    6. Consisting of exit conveyors
    7. Consisting of safety partitions
    8. Products to be handled: toilet/kitchen rolls bundles
    9. Pallet type: Euro 1200 mm x 800 mm x 150 mm or Euro 1200 mm x 1000 mm x 150 mm
    10. Pallet max height: 2700 mm
    11. Speed of robot: up to 10 cycles/min
    12. Base rotation: +/- 185°
  15. Rolls and Pack Conveyors
    1. One set of conveyors to fully cover the transfer of the rolls from the 4 lane log saw till the exit of the bundler
    2. Electric cabinet to control them
    3. Each conveyor module has: modular structure on both sides, free and motorized head roller units, AC motor, plastic chains and conveyor belts having appropriate dimensions, adjustable support legs from 0 mm to 45 mm, adjustable lateral units