Farrel Zanini, Sugar Cane Distillery, 90 m3/day, 250,000 TCS, 30,000 m3/year Ethanol

Description

  1. Overview
    1. Produces 30,000 m³ ethanol per year
    2. Unit with capacity to grind 250,000 tcs
  2. Distillery Equipment
    1. Automatic scales with a capacity of 80 t and minimum length of 18 m
    2. Unloading of gray hairs
    3. A cane shed with a span of 11 mt
    4. A crane with capacity of 5 t
  3. Preparation
    1. A mesa dec 45° with 6,500 meters
    2. A mat of cane 30” with two chains
    3. A Zanini leveling knife 30”
    4. A shredder 30” type, cop 4
    5. A spreader shredded cane 30”
  4. Grind
    1. A rubber mat 30”
    2. An electromagnet type Italindustria
    3. A set of milling type Farrel Zanini, composed of 6 suits milling 20” x 32” which suits 3 driven by individual motor and reducer, and 2 suits, driven by pinion and flywheel reduction motor, individual, press roll and Donelly shut in all suits, centralized lubrication, refrigeration system and composite soaking with imbibition tanks
    4. Ethanol sieve for bagasse broth
  5. Bagasse, Steam and Energy Generation
    1. Conveyor
    2. A boiler with capacity of 30 tvh at 21 kg/cm², 280°C, electronic instrumentation to three elements, ventilation and forced exhaustion, separators of soot, feed by dosers and sprinklers, etc.
    3. Utility system consisting of water treatment, slowdown, boiler feed pump house, etc.
    4. A powerhouse with turbo generator Toshiba 1,500 kva, powered by a steam turbine Ata Zanini C-700
    5. Equipment necessary for the distillation of hydrated alcohol
  6. Fermentation
    1. Set in a batch of 7 vats with a total volume of 1000 m³, and a 160 m³ flywheel
    2. A cooling system composed of plate heat exchangers
    3. A must filtration system
  7. Centrifugation
    1. A centrifuge assembly consisting of 01 machines with a nominal capacity of 90,000 liters/day of hydrated alcohol
    2. These columns will consist of a, a1, d, b, and b1 detonation columns, type e, e1 e2 condensers, r and r1, k and j exchangers
    3. All in stainless steel
    4. Control panel for the columns above
  8. Storage
    1. Equipment needed to store hydrated alcohol
    2. Two alcohol measuring tanks with a capacity of 20 m³ each
    3. Two alcohol storage tanks with a capacity of 2,000 m³
    4. An alcohol storage tank with a capacity of 2,000 m³
    5. An alcohol storage tank with a capacity of 1,500 m³