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I.C., Complete Coagulation and Coating Factory, 1997, 2 Coagulation Lines, 55m Line Length, Paste Preparation Equipment

I.C., Complete Coagulation and Coating Factory, 1997, 2 Coagulation Lines, 55m Line Length, Paste Preparation Equipment

Description

  1. Overview
    1. Complete coagulation and finishing line set for synthetic leather production.
    2. Includes two coagulation lines, finishing lines, compound preparation equipment, heating plant, distillation plant, laboratory equipment, and auxiliary lines.
    3. All lines are industrial-grade and intended for continuous production.
  2. Coagulation Line N°1
    1. Unwinding trolley with joining group.
    2. Accumulator of 40 meters.
    3. Head pre-coagulation with pre-coagulation tank of 2 meters and padder.
    4. Unwinder for knitted fabrics with hoist to place rolls of fabric.
    5. Padder elastic supports.
    6. Head of impregnation or coating.
    7. Heated coagulation tank of 15 meters.
    8. 10 heated wash tanks.
    9. Pre-drying cylinder.
    10. Stenter for drying double deck of 30 meters.
    11. 2 cooling cylinders.
    12. Buffing unit in line for front and back.
    13. Final accumulator of 20 meters.
    14. Winder trolley with safety device (4 trolleys included).
    15. Accessories: exchanger oil or water for heating the washing tanks and coagulation, exchanger oil or water for heating last washing tank.
    16. Manufacturer I.C., 1985 with 2001 revision.
    17. Line length of 55 meters.
  3. Coagulation Line N°2
    1. Unwinding trolley with joining group.
    2. Accumulator.
    3. Head pre-coagulation with pre-coagulation tank of 2 meters and padder.
    4. Head of impregnation or coating.
    5. Tank of coagulation of 16 meters.
    6. 9 washing tanks.
    7. Stenter for drying double deck of 60 meters.
    8. 2 cooling cylinders.
    9. Buffing unit in line for front and back plus a bag filter to compact the powders.
    10. Final accumulator of 20 meters.
    11. Winder trolley with safety device (4 trolleys included).
    12. Coagulation and washing tanks are heated.
    13. Accessories: exchanger oil or water for heating last washing tanks.
    14. Manufacturer I.C., 1990 with electrical revision 2001, engine DC.
    15. Line length of 55 meters.
  4. Equipment for Preparing Compounds
    1. 1 dissolver for granules Maver 1990 with scale placed on loading cell.
    2. 3 deaerators for containers of 1,000 kg Diamac 1990.
    3. 2 mixers for containers of 1,000 kg Diamac 1990 placed on 2 scales.
    4. 25 stainless steel vats of 1,000 liters.
    5. 8 agitators suitable for drums of 200 liters.
    6. 5 mixers suitable for drums of 100 liters.
    7. Various equipment for preparing compounds: equipment for loading the granules onto the dissolver, equipment for washing steel vats, scales of all capacities, pneumatic pumps for PU solutions, and others.
  5. Heating Plant
    1. 1 boiler of 4,000,000 kcal Bono 1990.
    2. 1 boiler of 2,500,000 kcal Babcock 1996.
    3. 1 boiler of 1,500,000 kcal Babcock 1985.
    4. 2 boilers of 2,000,000 kcal Babcock 1986.
    5. 4 compressors of 45 kW Atlas.
    6. 3 oil or air exchangers for environmental heating.
    7. 2 groups oil or air for environmental heating.
  6. Equipment for Production
    1. 30 steel embossing rollers.
    2. 8 silicone embossing rollers.
    3. 95 cylinders for gravure.
  7. DMF Distillation Plant Double-Acting
    1. Capacity of 5 cubic meters per hour of solution water or DMF.
    2. Column for deamination of distilled water.
    3. 2 squeezing queues for treatment of distillation.
    4. System in ion exchange for DMF deamination.
    5. Demineralizer.
    6. 1 filter press for filtering solution to be distilled.
    7. Complete renovation 1996 or MFC.
  8. Equipment for Laboratory
    1. 1 pilot coagulating machine plus 2 laboratory deaerators.
    2. 1 embossing machine for embossing with silicone plates.
    3. 1 atom engraving machine for engraving with metal plates.
    4. 1 transferring machine by heat.
    5. 1 drying oven.
  9. Finishing Line with Stenter (Large)
    1. Unwinding trolley with joining group.
    2. Accumulator of 40 meters.
    3. Head multi-purpose type Gemata for coating, printing, or reverse.
    4. Padder by impregnation.
    5. Stenter with pins, vertical chain, 18 meters.
    6. 2 cooling cylinders.
    7. 1 unit of shearing blades.
    8. Accumulator of 40 meters.
    9. Winder trolleys (3 trolleys included).
    10. Manufacturers: Unitech or Adtech year 2002.
    11. AC motor drive inverters (EC).
    12. Line length of 40 meters.
  10. Finishing Line “One Coat”
    1. Multifunctional line with possibility of coating with one head on paper plus lamination of product with one coat cylinder.
    2. Instead of coating can be applied to paper products by print or reverse.
    3. Application of glue to coagulates (print or reverse) and foil application.
    4. Colouring valleys of embossed articles.
    5. Unwinding trolley for coagulates or paper with joining group.
    6. Accumulator of 30 meters.
    7. Multi-function head for coating, reverse, or print.
    8. Oven for drying of 9 meters.
    9. 2nd unwinding trolley for coagulates with joining group.
    10. Accumulator of 30 meters.
    11. Auxiliary unwinder or winder for foil.
    12. Preheated Teflon cylinder with thermal oil circulation pump.
    13. Lamination one coat with thermal oil circulation pump.
    14. 1 cylinder cooling.
    15. Final accumulator of 12 meters.
    16. Winder trolley for product.
    17. Winder trolley for release paper (3 trolleys included).
    18. Accessories: chiller.
    19. Line completely renovated in 2009 by Artigiana Meccanica, engine DC.
    20. Line length of 20 meters.
  11. Dry Coat Line
    1. Unwinding trolley with joining group.
    2. Accumulator.
    3. 2nd unwinding trolley for release paper.
    4. Auxiliary unwinding trolley for foil.
    5. 1 Teflon preheating cylinder diameter 600.
    6. Hot cylinder diameter 1000 with oil circulation pump for lamination or embossing with release paper.
    7. 2 cooling cylinders.
    8. Final accumulator of 12 meters.
    9. Winder trolley release paper.
    10. Winder trolley material (4 trolleys included).
    11. Accessories: control units for heating.
    12. Complete restoration in 2006 by Artigiana Meccanica, engine DC.
    13. Line length of 8 meters.
  12. Line Crumpling
    1. Tube crumpling.
    2. Steam generator.
    3. Winder for material crumpled.
    4. Manufacturer: Misatex year 2006.
  13. Continuous Tumbler
    1. Unwinding trolley with joining group.
    2. 2 creasing units type Passat.
    3. Oven for drying of 4 meters.
    4. Trolley winder.
    5. Engine DC, manufacturer various Adtech 1990-1999 2001 plus.
  14. Spray Line
    1. Unwinding trolley with joining group.
    2. Accumulator J-box.
    3. Head type Gemata for reverse or printing with hoist for cylinder change.
    4. Rotary spray booth type Polettto with chiller for dust.
    5. Oven of 6 meters.
    6. 1 cylinder cooling.
    7. Winding trolley (2 trolleys included).
    8. Manufacturer: various years 1988 and subsequent.
    9. Complete renovation in 2006.
  15. Brushing Line
    1. Unwinding trolley with joining group.
    2. Accumulator J-box.
    3. Unit with 5 abrasive brushes plus air cleaning blades with high pressure fan.
    4. Unit with 4 cleaning brushes.
    5. Winder with trolley (2 trolleys included).
    6. Manufacturer: Artigiana Meccanica year 2004.
    7. Line length of 10 meters.
  16. Filter for Buffing Machine
    1. Filter with bags sufficient for 2 or more buffing machines.
    2. Compacting presses for dust.
    3. Manufacturer: year 1986.
  17. Embossing Line with Silicone Cylinders
    1. Trolley unwinder with joining group.
    2. Accumulator J-box.
    3. Preheating Teflon cylinder 600 with oil pump recirculation.
    4. Double IR dashboard.
    5. 1 cylinder cooling 200 plus 1 500.
    6. Accumulator of 12 meters.
    7. Trolley winder (2 trolleys included).
    8. 1 cart for embossing cylinder change.
    9. Manufacturer: Artigiana Meccanica year 2009.
    10. Engine CC.
    11. Line length of 10 meters.
  18. Embossing Line FR/1
    1. Unwinding trolley with joining group (1 trolley included).
    2. Accumulator of 30 meters.
    3. 2 preheated cylinders.
    4. IR dashboard.
    5. Embossing group with recirculation oil heat pump.
    6. Groups unwinding or winding for foil or release paper.
    7. 3 cooling cylinders.
    8. Turret rewinder.
    9. Accessories: central heating or cooling.
    10. Manufacturer: Colombo year 1980 review 2003.
    11. Engine CC.
  19. Embossing Line FR/2
    1. Unwinding trolley with joining group.
    2. Accumulator of 30 meters.
    3. 2 preheated cylinders.
    4. IR dashboard.
    5. Embossing group with recirculation oil heat pump.
    6. Groups unwinding or winding for foil or release paper.
    7. 3 cooling cylinders.
    8. Turret rewinder.
    9. Accessories: central heating or cooling.
    10. Manufacturer: Colombo year 1980 review 2003.
    11. Engine CC.