Nordson web handling / adhesive coating application (“hot melt”) system
Coating width 2800 mm
Item 001: Rail Mounted Whip Stitch Sewing Machine
400 vac 3 phase + n + pe
Continuous forward feed for sewing lengths up to 3000 mm
Electronically controlled
Limitation of sewing length by limit switches
Includes rigid frame
Moveable execution with guide rolls
Cutting device executed, knife of rapid steel diameter 60 mm and hm counter blade
Fixation of the material by pin bar
Helix cable complete
Item 002: Ct 6300 Fabric Pull-In Station #1 With Closed Loop Tension Control
3000 mm roll surface width
Driven chrome plated and rubber coated nip roll
Pneumatically movable nip gap for fabric thickness adjustment
Positioned for pulling fabric from rolls on customer supplied a frames and feeding material into customer supplied scray
Manual web speed adjustment via main operator panel
Includes rigid dual sided frame – frame size to allow customer supplied scray to be positioned same as the system installed at burlington
Item 003: Ct 6300 Fabric Pull-In Station #2 With Closed Loop Tension Control
3000 mm roll surface width
Driven chrome plated and rubber coated nip roll
Pneumatically movable nip gap for fabric thickness adjustment
Positioned for pulling fabric from scray and feeding fabric into web guiding system
Driven with closed loop tension controlled via tension control roller
Item 004: Web Guiding System
Segmented roller guider
Wide band sensor
Pneumatic driven guiding slats
Operator panel
Electronic controlled
Spreading rolls as scroll rolls
Manual adjustment of angle of wrap
Equipped with three motors for positioning of guide rollers
Item 005: Weft Straightening System Mahlo Orthomat Rfmc 126E
Straightening machine with integrated scanners, light projectors, controls, display and associated electronics; for automatic correction, on-line, bowed and skewed weft or knitted courses
2 bow rollers with sturdy design and covered with buna 8955 sleeve
Stainless steel guide rollers
Step free, electro-mechanic control of skew and bow rollers with servo controller for instant reaction safety gates made from transparent plastic material
Scanner Assembly
Integrated in mechanical straightening system
Six photoelectrical scanners, type 599p, with digital signal evaluation
Six led light projectors, maintenance-free
Automatic light output control per scanner/projector pair
Penetrative and reflex detection, choice via selection switch
Provisions for manual adjustment of scanners
Voltage rating – 400 vac 3 phase w/ 50 or 60 hz
Electronics
Self contained in mahlo machine panels
Evaluation of the distortion-related signals from the scanners
Automatic control of bow and skew rollers and projector lamp light output included in computer software
Control And Display Station
Tft color touch screen with computer station
Provides direct user interface with system
Manual operation of bow/skew rollers
Screen set up and configuration
Light mode detection system
Service assistance menus
Project momentary weft configuration in graphic and numeric form
Displays deviations from zero for both bow and skew distortions as trend diagram for 60 minutes
Controlled drive with differential for the bow rollers to minimize the web tension within the self-contained weft straightener
Dancer roll control to maintain a specific web tension integrated inside panel underframe
Safety Options Included
Safety gates complete with limit switches, and interface to stop the associated machine – manual key switch for service
Item 007: Steam Heating Roll System
Two rolls with 1000 mm outside diameter
Roll surface chromium plated
Connection for steam tube
Scoop for water reflow
Steam control device
Maximum steam pressure – 10 bar - 142 psi
Maximum temp – 365 f - 185 c
Minimum temp – 266 f - 130 c due to steam control system
Double side pivoted in heavy framework
S-wrap web guiding
Include drive motor for each roller
Item 008: Ct 6300 Fabric Pull-In Station #3 With Closed Loop Tension Control
3000 mm roll surface width
Driven chrome plated and rubber coated nip roll
Pneumatically movable nip gap for fabric thickness adjustment
Driven with closed loop tension controlled via tension control roll
Positioned for pulling fabric from steam roll section and feeding fabric into ct coating stand
Item 009: Ct Series Coating Stand With Auto Positioning And Precision Bracketry For Bc62 Porous Coating Head Model Ct 6300-120
Machine frame, double-walled
Operator panel (siemens tp 370)
Rubber coated application roll, diameter approximately 300 mm, prepared for chilling and heating up to 120°c
Driven via ac servo-drive
Movable idle roll to increase wrap of the substrate around the coating roll – side plate to be pre-drilled to allow relocation of roller to provide maximum surface contact of fabric to heated roller
Coating head bracketry, automated 3-dimensional fine adjustment by actuation of positioning servo motors. Applicator positions to be stored via program recipe function
Automatic adjustment of coating width by light curtain provides automatic width adjustment depending on fabric width
Driven chill roll after adhesive application point
Tension control rollers to provide precise web control
Meter counter
Idler rolls, easy running
(2) catwalks, complete with idler rolls and guarding
Technical Data
Roll surface width: 3000 mm
Web width: max. 2900 mm
Coating width: max. 2800 mm
Mechanical speed: 120 yards/minute (coating speeds depends on substrate, viscosity and melt rate)
Item 010: Ct Coating Stand – Bc Applicator Bracketry – Auto Adjust System
Automated 3-dimensional fine adjustment by actuation of positioning servo motors. Applicator positions to be stored via program recipe function
Item 011: Closed Loop Liquid Circulation Chilling System
Weco 48 ab
Provides closed-loop circulation of chilled liquid for application roller and chill roller located immediately after adhesive application point
400 v, 3 phase + n + pe main power
Item 012: Ct 6300 Rewind Station – Coated Fabric
Rewinding of coated fabric onto customer supplied a-frames
Driven with closed-loop tension controls via driven lay-on roll mounted onto moveable swivel frame, driven by servo motor
Maximum roll diameter based on a-frame height
120 yards/minute mechanical speed
Item 013: Sc 200 Master Control Panel
Siemens s7 plc based controls
Color touch screen operator interface – siemens mp 370
External communication modem – provides the ability to access key program functions from an external
Central control station – main system functions – lines speeds, adhesive add-on weight, temperatures, pressure controls, porous coat applicator position and all system controls
400 v, 3 phase + n + pe main power
With 15 m plug
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