Toyoda, FL200, 2011, 140-Spindles, 4-Roller Double Apron D-Type Drafting System

Description

  1. Overview
    1. Toyoda high-speed simplex fly-frames model FL200
    2. Year 2011
    3. Right hand drive (headstock positioned at right hand when facing flyer)
  2. Main Specifications
    1. Number of spindles per machine: 140 spindles
    2. Staff length: 520 mm
    3. Number of spindles per staff: 4 spindles
    4. Lift: 406 mm
    5. Bobbin lift x nominal full bobbin diameter (actual): 16 inch/406 mm x 6 inch/146 mm
    6. Easier doffing device (flyer supported and driven at top flyer rail): included
  3. Fibre and Yarn Details
    1. Fibre to be used: CVC
    2. Fibre length: 22 - 40 mm
    3. Yarn count to be spun: Ne 7, 13 and others
    4. Kind of yarn (combed or carded): carded
  4. Driving System and Controls
    1. Driving system (motor built-in gear-end head): 3 types of individual motors
    2. Main (flyer + draft part)
    3. Bobbin and lifting
    4. Push button switch control: for run, stop, and inching
    5. Soft start: by inverter
    6. Main revolution journals: mounted with ball bearings
  5. Drafting System
    1. Drafting system: 4-roller double apron d-type
    2. Roller stand inclination: 15 degrees
    3. Short bottom apron: Toyota standard
    4. Weighting arm: Texparts PK1500-001938
    5. Top roller load (kg/2 spindles): front 12 (9, 15), 2nd 20 (15, 25), 3rd 15 (10, 20), back 15 (10, 20)
    6. Cradle: Texparts OH514-110
    7. Radius and width: radius 34.5 mm, width 40 mm
    8. Tenser gauge (mm): black/beige/green/blue
    9. Reference dimension of tenser gauge (mm): cradle OH514, black 4.5, beige 5.4, green 6.5, blue 9.3
    10. Top apron: Toyota standard
    11. Bottom roller (front, 2nd, 3rd, back) diameter: 28.5 x 28.5 x 28.5 x 28.5 mm
    12. Bottom roller type (front, 2nd, 3rd, back): helical x helical x knurled x knurled
    13. Bottom roller finishing: multiple chromium coating, neck mounted with needle bearing and jointed with screw
    14. Top roller made by SKF: front, 2nd, and back = LP315-110, 3rd = LP317-110
    15. Bare diameter: all 4 top rollers are 19 mm
    16. Covered diameter (front, 2nd, 3rd, back): 28 x 28 x 25 x 28 mm
    17. Rubber cot width (front, 2nd, 3rd, back): 39 x 39 x 40 x 39 mm
    18. Type of rubber cot: press fit type
    19. Bottom roller gauge: Armstrong
    20. Front to 2nd: 35-42 mm, 2nd to 3rd: 47-52 mm, 3rd to back: 45-52 mm
    21. Front collector, condenser, sliver guide: 7.0 mm, 15 mm, 17 x 4.0 mm
  6. Cleaning and Waste System
    1. Clearer: positive intermittent revolving clearer with comb for top, bottom rollers
    2. Top clearer cover: with (open type)
    3. Bottom clearer cloth: dual type
    4. Pneumatic suction under clearer: for collecting bottom clearer waste by comb
    5. Exhausted air: floor
    6. Air suction: intermittent and continuous suction selectable
    7. Waste collecting device: CWC system (pneuma-less clearer waste collector)
  7. Flyer and Bobbin Details
    1. Flyer spindle diameter: 22 mm
    2. Type of flyer: SL, slitless type
    3. Type of presser: stainless presser
    4. Flyer cap: standard (smooth front row, with groove back row)
    5. Driving systems: flyer shaft driven by timing belt, bobbin shaft driven by gear, flyer and bobbin driven by helical gear
    6. Shaping motion (mechanics and electronics): by lifting servo motor
  8. Creel and Feeding
    1. Sliver feeding can: 20 inch diameter x 45 inch or less height
    2. Creel and rows of feeding rollers: for feeding of single sliver, stainless rows 6-line
    3. Rows of feed rollers for lifting up sliver: 5
    4. Height of feed rollers (floor to center): 1830 mm
    5. Overall length from machine top to creel end: 4065 mm
  9. Spinning Conditions
    1. Sliver to be fed: 420 gr/6 yds (card fibre) 420 gr/6 yds (card fibre)
    2. Roving to be delivered: 420 gr/30 yds, 350 gr/30 yds
    3. Total draft: 5.0, 6.0
    4. Twist multiple: 1.1, 1.3
    5. Twist per inch: 0.849, 1.099
    6. Flyer and delivery speed (mechanical): max. flyer speed 1,500 rpm, delivery speed 60 m/min
    7. Flyer and delivery speed (practical): max. flyer speed 1,200 rpm, delivery speed 50 m/min
  10. Special Attachments Included
    1. Automatic tension controller by micro-computer
    2. Irregular roving preventing device
    3. Package shoulder collapse preventing device
    4. Miss-bobbin donning prevention device
    5. Function panel
    6. Flyer speed control device (inverter)
    7. Main gearing in oil bath (new type)
    8. Automatic grease supply device for draft gearing
    9. Automatic roving positioning device for re-start
    10. Set-length stop and constant-position stop
  11. Options Included
    1. Stop motion upon roving breakage at middle part of package
    2. Safety cover in front of flyer
    3. Automatic lubrication device for flyer and bobbin gear
    4. Luwa BS-type traveling cleaner
  12. Included Items and Documentation
    1. Some spare parts shall be provided
    2. 3,000 bobbins will be provided with each machine
    3. Floor plan diagrams, electrical diagrams, instruction manuals, and other diagrams, parts lists in English are included
    4. Sliver cans will be included in sufficient quantity (as which will fit into empty space of container while loading these 2 machines)