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Graute and Schott & Meissner Airlay Production Line, 2012, 3200mm Working Width, 1400 kg/h Capacity

Graute and Schott & Meissner Airlay Production Line, 2012, 3200mm Working Width, 1400 kg/h Capacity Sold

Description

  1. Overview
    1. Complete production line for continuous thermobonding of PES / Bico webs
    2. Useful working width: 3400 mm, similar to drawing no. 60.71x.086
    3. Working width after edge trim: 3200 mm
    4. Capacity: 1400 kg/h (before edge trim)
    5. Range of weights: 80 to 3500 g/m²
    6. Thickness: max. 250 mm
    7. Machine is available for immediate sale
    8. Complete production line is original packed and has never been installed
  2. Performance Data
    1. Weight 80 g/m²: production 298 kg/h, speed 18.0 m/min
    2. Weight 100 g/m²: production 370 kg/h, speed 18.0 m/min
    3. Weight 500 g/m²: production 1375 kg/h, speed 13.3 m/min
    4. Weight 2000 g/m²: production 1375 kg/h, speed 6.7 m/min
    5. Weight 3500 g/m²: production 1375 kg/h, speed 1.9 m/min
  3. Bale Opening
    1. Brand: Graute
    2. 3x bale opener (BO 150) – 2 for PES, 1 for Bico; working width 1500 mm; with frequency regulated drives and 2 m feed table; power installed each approx. 5 kW (PES units 5.6 kW)
    3. 1x fine opener (FO 125); fibre: Bico; working width 1250 mm; mode of drives: AC, ACF; power installed approx. 9 kW
    4. 2x transport fan (TFF 30); air capacity max. 5500 m³/h; mode of drives: ACF; power installed each 4 kW
    5. 2x filling cage (FC 150); working width 1500 mm; with blow-in-hood and two take-off-rolls; mode of drives: ACF; power installed approx. 1.0 kW
    6. 3x weighing plate system (WPS 150); working width 1500 mm; for automatic setting and regulation of fiber blending, to be installed between bale opener and continuous mixing opener
    7. 2x continuous mixing opener (CMO 150); working width 1500 mm; with double-sided feeding through a pair of feed rolls and a tray plate feeding; power installed approx. 13 kW
    8. 1x transport fan (TFF 30); air capacity max. 6000 m³/h; mode of drives: ACF; power installed 7.5 kW
  4. Blending And Feeding
    1. Brand: Graute
    2. 1x large volume blender (LVB 150); working width 1500 mm; filling length 4000 mm; filling height approx. 2000 mm; total height approx. 5200 mm; filling capacity approx. 12 m³; feed by 1 cyclon CYC
    3. 2x transport fan (TFF 30); air capacity max. 5500 m³/h; mode of drives: ACF; power installed each 4 kW
    4. 1x metal detector (DMX)
    5. 1x buffer equipment (PO 175)
    6. 1x transport fan (TFF 30); air capacity max. 5500 m³/h; mode of drives: ACF; power installed 4 kW
  5. Airlay-Carding
    1. Brand: Graute
    2. 1x card feeding unit (CFV 344)
    3. 1x weighing plate system (WPS 344)
    4. 1x air-web former (AWF 344)
    5. 1x high loft outlet
    6. 2x transport fan (TFF 30); air capacity max. 5500 m³/h; mode of drives: ACF; power installed each 4 kW
    7. 1x dust fan (DF 25)
    8. 1x filter station
    9. 1x continuous mixing opener (CMO 80)
    10. 1x conveyor belt (CB 80)
    11. 1x transport fan (TFF 30); air capacity max. 5500 m³/h; mode of drives: ACF; power installed 4 kW
  6. Topcon Double Belt Oven
    1. Brand: Schott & Meissner
    2. 2x 3 m Topcon heating sections
    3. 2x direct heating by gas blower burner 300 kW
    4. 2x circulating air blower 25000 m³/h; 15 kW
    5. 1x exhaust air fan 6000 m³/h; 3 kW
    6. 2x Topcon cooling sections
    7. 1x exhaust air blower 28000 m³/h; 15 kW
    8. 1x fresh air blower 28000 m³/h; 15 kW
    9. Topcon conveying system with belt guiding and tensioning system
    10. Magnetic system for keeping the top belt suspended
  7. Cutting Machine
    1. Brand: Schott & Meissner
    2. 1x inlet belt conveyor, length approx. 1000 mm
    3. 7x longitudinal cutting head, circulating knife Ø 810 mm
    4. 1x sharpening device for longitudinal cutting
    5. 1x flying cross cutting head, circulating knife Ø 810 mm
    6. Transport belt for cross cutting unit
    7. Safety fences on the cutting machine
  8. Winder
    1. Brand: Schott & Meissner
    2. Outlet transport belt, length approx. 3000 mm
    3. 1x ascending batch winder, max. Ø 1500 mm
  9. Additional Equipment
    1. Multi-motor AC drives
    2. Control panel and command panel
  10. Environmental Details
    1. Site altitude ≤ 1000 m
    2. Temperature 10 °C to ≤ 35 °C
    3. Relative air humidity 65% ± 5%
    4. Absolute water content 9-12 g/kg dry air
  11. Design Data
    1. Material in use: carded and airlaid nonwoven
    2. Fibres: PES + Bico
    3. Mixture of fibres must be confirmed by the customer
    4. Fibre fineness: 3.3 to 6.7 dtex
    5. Fibre length: 38 to 60 mm
    6. Melting point Bico fibre: 110 °C to 140 °C (depending on fibres in use)
    7. Production temperature: max. 190 °C (depending on melting fibre)
    8. End product: waddings / insulation
    9. Range of weights: 80 to 3500 g/m²
    10. Final product thickness: max. 250 mm
    11. Fibre throughput: max. 1400 kg/h (depending on web weight and fibre in use)
    12. Working width / ventilated width: max. 3400 mm
    13. Finished product width: max. 3200 mm
    14. Production speed: max. 18 m/min (depending on product requirements, fibres in use, basic weights)
    15. Mechanical speed: 1 to 20 m/min (ratio 1:20)
    16. Reference product must be confirmed by the customer
    17. Energy consumption: 1 kg/fibre = approx. 0.3 kW (10 kW = 1 m³ natural gas)