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NovaStar, FM255, Automatic Line for N95/FFP2 Respirator Face Masks, 40 to 50 pcs/min, 220V, 9700x1110x2200mm (New)

NovaStar, FM255, Automatic Line for N95/FFP2 Respirator Face Masks, 40 to 50 pcs/min, 220V, 9700x1110x2200mm

Description

  1. Overview
    1. Machine for FFP2/N95 mask production
    2. Ultrasonically welds nose bridge
    3. Ultrasonically welds mask layers together
    4. Punches hole for respirator valve (optional)
    5. Multi-layer roll welding
    6. Ultrasonically welds ear band material onto body of mask
  2. Specifications
    1. Capacity: approximately 40 to 50 per minute
    2. Dimensions: 9700 x 1110 x 2200 mm (L x W x H)
    3. Net weight: 2500 kg
    4. Ambient temperature: 25 ± 5 °C
    5. Relative humidity: minimum 40%, maximum 60%
    6. Altitude above sea level: 0 to 1000 meters (other heights possible on request)
    7. Compressed air: 6 bar, constant, clean, oil-free, dry, class 4 according to ISO 8573-1
    8. Voltage: 220 V
    9. Frequency: 60/50 Hz (as per customer requirement) ± 0.5%
    10. Power consumption: 10 kVA
  3. Materials and Customer Requirements
    1. Services and supplies of the customer to be delivered during production of the machine
    2. Consumables (e.g., fleeces, ear bands, nose strip material, ink, etc.) for at least 9000 masks (per machine) must be made available free of charge at least 4 weeks before the planned delivery date
    3. Layout of the labeling to be handed over in DWG or DXF drawing format when the order is placed
  4. Reservations
    1. Technical usability of the technology specified by the client
    2. Process and product responsibility for the manufactured products lies with the customer
    3. Automation-suitable processes and materials
  5. Machine Structure
    1. Material unwinder for 3 rolls; optionally available unwinder for 4 or 6 rolls
    2. Maximum roll diameter: 600 mm
    3. Maximum roll width: 300 mm
    4. Roll holders and guide rolls with web tension over dancer roll
  6. Nose Wire Unit
    1. Inserts nose wire
    2. With unwinder and cutter for fixing wire
    3. Ultrasonic welding system, conveyor rollers and pressure control mechanism cutting system
  7. Middle Unit
    1. With printing station (optional)
    2. Ear loop material (right and left) and ultrasonic welding (right and left)
    3. With unroller and scissors
  8. Machine Outlet Unit
    1. Cutting unit for waste strips
    2. Output shaft for respirator mask: output as bulk material
    3. Output for waste strips: take-off rollers
    4. Collecting the waste strip
  9. Optional Software Packages
    1. Remote access and service: free of charge for 1 year after installation, with service fee remote call afterwards
    2. Productivity monitoring: log-file, data analysis tools for productivity and down-time, customer-specific shift calendars
  10. Documentation
    1. 1x paper and 1x data carrier in English language, consisting of: operating instructions, circuit diagram, pneumatic diagram, spare and wear parts list, CE declaration of conformity
  11. Electrical and Control Components
    1. Electrical cabinets
    2. Set of relays and contacts
    3. PLC, HMI and frequency converters (Siemens)
    4. Ultrasonic generators and convertors (Branson, Herrmann, Sonotronic, Weber)
  12. Factory Acceptance Test (FAT) and Site Acceptance Test (SAT)
    1. 1-hour FAT (pure machine running time) carried out before delivery in the manufacturer's factory, to be accompanied by the customer
    2. After completion of preliminary acceptance, customer gives written release for transport
    3. Any defects discovered during preliminary acceptance recorded in an open points list (OPL) and rectified by the manufacturer, if possible before delivery or before start of final acceptance
    4. Final acceptance of completed system takes place at installation site in presence of our personnel
    5. During final acceptance test, agreed technical features must be verified and confirmed by the customer
    6. If acceptance is delayed for reasons not our responsibility within 30 days after delivery has not taken place, or system is put into operation before acceptance, the system is accepted