Sugar and Alcohol Plant, 13,000 TCD, 30,000 MW Power Generation

Description

  1. Overview
    1. Plant does not have own fleet to transport raw material from the field to the industry.
    2. Plant is located in an area with many grain producers who have signaled interest in resuming negotiations as sugarcane suppliers.
    3. Possibility of producing corn ethanol as the region is very rich in this plantation.
    4. Very large opening by the city to resume operations due to incentives offered, as it would bring many jobs to the region.
  2. Current Capacity Of The Sugar Mill
    1. Sugarcane weighing sector: 13,000 tcd
    2. Sugarcane unloading sector: 13,000 tcd
    3. Sugarcane preparation sector: 13,000 tcd
    4. Sugarcane milling sector: 13,000 tcd
    5. Steam generation sector: 20,000 tcd
    6. Power generation sector: 30,000 mw
    7. Juice treatment sector: 13,000 tcd
    8. Juice evaporation sector: 13,000 tcd
    9. Sugar factory sector: 18,000 bags day
    10. Alcohol distillery sector: 500 m3 day
  3. Cane Unload Sector
    1. 01 hilo unloader of storage
    2. 01 hilo unloader of milling
    3. 01 feeder sugarcane table with inclination of 18°
    4. 01 feeder sugarcane table with inclination of 45°
    5. 02 cranes with capacity of 35 tonnes
    6. 01 transporter type cush-cush of 40"
    7. 02 motor pump with capacity of 1,000 m3/h - 50 mcw for cane washing
    8. Contaminated fluid treatment system
    9. 01 contaminated fluid treatment system
    10. 01 metal structure building measuring 20 meters x 100 meters
  4. Cane Preparation Sector
    1. 01 metallic conveyor of 60"
    2. 01 leveling of cane of 60"
    3. 01 cane knives set type cop-8 of 60"
    4. 01 cane shredder set type cop-5 of 60"
    5. 01 feeder roll 60"
    6. 01 rubber transporter for cane shredded of 60"
    7. 01 tgm turbine for knives set
    8. 01 tgm turbine for shredder set
    9. 01 high and lower speed reducer of knives set
    10. 01 high and lower speed reducer of shredder set
    11. 01 reducer for metallic conveyor
    12. 01 reducer for feeder roll
    13. 01 reducer of shredded cane transporter type belt
    14. 01 truck weighting of 60 tonnes 21 x 3 mts
  5. Milling Cane Sector
    1. 01 mill dedini of 42" x 78"
    2. 01 mill dedini of 37" x 66"
    3. 04 mill dedini of 30" x 54"
    4. 03 intermediate transporter of 54"
    5. 01 rotary sieve for milling 300 tcd
    6. 01 tgm turbine of driving the 1°/2° mills
    7. 01 tgm turbine of driving of 3°/4° mills
    8. 01 reducer of high and low speed of driving the 1°/2° mills
    9. 01 reducer of high and low speed of driving the 3°/4° mills
    10. 03 reducer intermediate transporter of 60"
    11. 02 pumps of 1st juice
    12. 02 pumps of juice imbibition of 3rd for 2°nd mills
    13. 02 pumps of juice imbibition of 4th for 3°rd mills
    14. 02 pumps of mixed juice of mill for juice treatment
  6. Steam Generation Sector
    1. 01 boiler dedini/caldema, type v2/4, capacity 56 ton/hour of steam, with heat exchange surface of 1,293 m2, pressure 21 kgf/cm2, fabrication year: 1977, retrofit 1994
    2. 01 boiler dedini/caldema, type v2/5f, capacity 80 ton/hour of steam, with heat exchange surface of 1,542 m2, pressure 21 kgf/cm2, fabrication year 1980, retrofit 1991
    3. 01 boiler caldema, capacity 160 ton/hour of steam, 67 kgf/cm2 - note: it has been worked only two years, it has all command system of new motors
    4. 02 thermic deaerators of 100 m3/hour, fluid water/water steam, pressure of 0.7 kgf/cm2
    5. 01 complete water treatment system with reverse osmosis
  7. Power Generation Sector
    1. Complete powerhouse consisting of: a three-phase synchronous generator brand abb, power 5,000 kva 13.8 kv, driven by a set of turbo-reducer brand ng, with the turbine type dme-450 powering 4,000 kw, and reducer model g10 effective powering 4,000 kw, with oil system cooling circuit
    2. A weg brand three-phase synchronous generator 31,000 kva 13.8 kv powered by a tgm model tm 25,000 turbo reducer assembly with oil cooling circuit
    3. Adiabatic system for pressurizing the powerhouse
    4. Traffic system and energy input and distribution panels at the plant
    5. Building built in beams and ceilings in pre-molded concrete, closed in masonry, covered in aluminum tiles
    6. 01 set of 350 kva diesel generator motor with set of batteries for generator excitation
    7. Approximately 6,000 liters of aw-68 hydraulic oil
    8. Overhead crane capacity of 15 tons
    9. 01 hoist of 5 tons
  8. Sugar Factory
    1. Two complete juice clarifiers with flash tank, valves, pumps and clarified juice sieves
    2. Heating for sugarcane juice with 4,040 m2 of area, with all its peripherals
    3. Two vacuum sludge filters, 18 x 16 and another 20 x 40, one filter press, with said metal structures
    4. Lime hydration system equipped with a shed, hydrator, and 3 tons crane, with several pumps, motors and reducers, with zinc cover and sides, about 1,000 m2
    5. Evaporation for sugarcane juice with 17,300 m2 of exchange area (7 evaporators), with all its peripherals
    6. Cooling towers alpine brand of 8 cells
    7. Complete sugar factory 18,000 bags of 50 kg/day, with all its peripherals
    8. 01 500 hl seeders
    9. 02 vacuum 350 hl tubes 4" inox vintage 1994
    10. 01 vacuum 500 hl tubes 4" stainless steel vintage 2008
    11. 04 350 hl crystallizers
    12. 01 crystallizers of 450 hl
    13. 02 centrifugal separators of p650 mass a
    14. 02 mac 1250 centrifugal separators mass a season 2008
    15. 01 continuous separators conti 14 mass b season 2008
    16. 01 horizontal dryer capac. 25,000 scs day season 2008 work 2 harvests only
    17. Sugar warehouse, building built in beams and ceilings in precast concrete, closed in masonry, with a 5 ton demag brand crane, 2,000 m2 of built area approximately, covered in aluminum tiles
    18. Sugar packing, with three wrappers and a baler, with their peripherals
  9. Alcohol Distillery
    1. Complete distillation apparatus, with cyclohexane-based dehydration system with a capacity of 500 m3/day
    2. 01 type "a" distillation columns with capacity to produce 500 m3 of alcohol/day
    3. 01 type "b" rectification columns with capacity for production of 500 m3