Sugar and Alcohol Plant, 13,000 TCD, 30,000 MW Power Generation
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Description
Overview
Plant does not have own fleet to transport raw material from the field to the industry.
Plant is located in an area with many grain producers who have signaled interest in resuming negotiations as sugarcane suppliers.
Possibility of producing corn ethanol as the region is very rich in this plantation.
Very large opening by the city to resume operations due to incentives offered, as it would bring many jobs to the region.
Current Capacity Of The Sugar Mill
Sugarcane weighing sector: 13,000 tcd
Sugarcane unloading sector: 13,000 tcd
Sugarcane preparation sector: 13,000 tcd
Sugarcane milling sector: 13,000 tcd
Steam generation sector: 20,000 tcd
Power generation sector: 30,000 mw
Juice treatment sector: 13,000 tcd
Juice evaporation sector: 13,000 tcd
Sugar factory sector: 18,000 bags day
Alcohol distillery sector: 500 m3 day
Cane Unload Sector
01 hilo unloader of storage
01 hilo unloader of milling
01 feeder sugarcane table with inclination of 18°
01 feeder sugarcane table with inclination of 45°
02 cranes with capacity of 35 tonnes
01 transporter type cush-cush of 40"
02 motor pump with capacity of 1,000 m3/h - 50 mcw for cane washing
Contaminated fluid treatment system
01 contaminated fluid treatment system
01 metal structure building measuring 20 meters x 100 meters
Cane Preparation Sector
01 metallic conveyor of 60"
01 leveling of cane of 60"
01 cane knives set type cop-8 of 60"
01 cane shredder set type cop-5 of 60"
01 feeder roll 60"
01 rubber transporter for cane shredded of 60"
01 tgm turbine for knives set
01 tgm turbine for shredder set
01 high and lower speed reducer of knives set
01 high and lower speed reducer of shredder set
01 reducer for metallic conveyor
01 reducer for feeder roll
01 reducer of shredded cane transporter type belt
01 truck weighting of 60 tonnes 21 x 3 mts
Milling Cane Sector
01 mill dedini of 42" x 78"
01 mill dedini of 37" x 66"
04 mill dedini of 30" x 54"
03 intermediate transporter of 54"
01 rotary sieve for milling 300 tcd
01 tgm turbine of driving the 1°/2° mills
01 tgm turbine of driving of 3°/4° mills
01 reducer of high and low speed of driving the 1°/2° mills
01 reducer of high and low speed of driving the 3°/4° mills
03 reducer intermediate transporter of 60"
02 pumps of 1st juice
02 pumps of juice imbibition of 3rd for 2°nd mills
02 pumps of juice imbibition of 4th for 3°rd mills
02 pumps of mixed juice of mill for juice treatment
Steam Generation Sector
01 boiler dedini/caldema, type v2/4, capacity 56 ton/hour of steam, with heat exchange surface of 1,293 m2, pressure 21 kgf/cm2, fabrication year: 1977, retrofit 1994
01 boiler dedini/caldema, type v2/5f, capacity 80 ton/hour of steam, with heat exchange surface of 1,542 m2, pressure 21 kgf/cm2, fabrication year 1980, retrofit 1991
01 boiler caldema, capacity 160 ton/hour of steam, 67 kgf/cm2 - note: it has been worked only two years, it has all command system of new motors
02 thermic deaerators of 100 m3/hour, fluid water/water steam, pressure of 0.7 kgf/cm2
01 complete water treatment system with reverse osmosis
Power Generation Sector
Complete powerhouse consisting of: a three-phase synchronous generator brand abb, power 5,000 kva 13.8 kv, driven by a set of turbo-reducer brand ng, with the turbine type dme-450 powering 4,000 kw, and reducer model g10 effective powering 4,000 kw, with oil system cooling circuit
A weg brand three-phase synchronous generator 31,000 kva 13.8 kv powered by a tgm model tm 25,000 turbo reducer assembly with oil cooling circuit
Adiabatic system for pressurizing the powerhouse
Traffic system and energy input and distribution panels at the plant
Building built in beams and ceilings in pre-molded concrete, closed in masonry, covered in aluminum tiles
01 set of 350 kva diesel generator motor with set of batteries for generator excitation
Approximately 6,000 liters of aw-68 hydraulic oil
Overhead crane capacity of 15 tons
01 hoist of 5 tons
Sugar Factory
Two complete juice clarifiers with flash tank, valves, pumps and clarified juice sieves
Heating for sugarcane juice with 4,040 m2 of area, with all its peripherals
Two vacuum sludge filters, 18 x 16 and another 20 x 40, one filter press, with said metal structures
Lime hydration system equipped with a shed, hydrator, and 3 tons crane, with several pumps, motors and reducers, with zinc cover and sides, about 1,000 m2
Evaporation for sugarcane juice with 17,300 m2 of exchange area (7 evaporators), with all its peripherals
Cooling towers alpine brand of 8 cells
Complete sugar factory 18,000 bags of 50 kg/day, with all its peripherals
02 mac 1250 centrifugal separators mass a season 2008
01 continuous separators conti 14 mass b season 2008
01 horizontal dryer capac. 25,000 scs day season 2008 work 2 harvests only
Sugar warehouse, building built in beams and ceilings in precast concrete, closed in masonry, with a 5 ton demag brand crane, 2,000 m2 of built area approximately, covered in aluminum tiles
Sugar packing, with three wrappers and a baler, with their peripherals
Alcohol Distillery
Complete distillation apparatus, with cyclohexane-based dehydration system with a capacity of 500 m3/day
01 type "a" distillation columns with capacity to produce 500 m3 of alcohol/day
01 type "b" rectification columns with capacity for production of 500 m3
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