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Acelli, Crescent Former Tissue Mill, 2005, 2810mm Trim, 100 T/Day

Acelli, Crescent Former Tissue Mill, 2005, 2810mm Trim, 100 T/Day

Description

  1. Overview
    1. Crescent former tissue mill trim
    2. Width 2810 mm
    3. Capacity 100 t/day
    4. Design production capacity: 100 t/d
    5. Drive speed: 2000 m/min; balance speed: 2200 m/min
    6. Actual production speed: 1650 to 1750 m/min, upon the grade to be produced
    7. Crawl speed: 0.166 m/s - 10 m/min
    8. Acceleration rate: max. 0.25 m/s²
  2. Machine Configuration
    1. The crescent tissue machine includes: hydraulic headbox, crescent former, suction and Yankee press, reel, shaft puller, designed and provided by Acelli, originally manufactured during the year of 2005 to 2006
    2. Reconstruction and modification in 2015 to 2016, especially for the part of DCS/QCS
    3. Rewinder was also designed and manufactured by Acelli with 4 unwind stands
    4. Max design speed: 1800 m/min
  3. Products
    1. Reel trim: 2810 mm
    2. Reel basis weight 12 to 35 gsm
    3. Paper grades: facial, toilet, handkerchief, towel, napkin, etc.
  4. Stock Preparation Description
    1. The treatment line of long fibres and short fibres had been installed separately, up to mixing chest
    2. The machine broke line can handle the normal preparation of broke mixed into virgin pulp (max. 35%)
    3. Handling capacity BD as below: one NBKP line 60 t/d, one LBKP line 80 t/d, one broke line 35 t/d
    4. Pulper rotor, HC cleaner, chest agitator, pulp pump, refiner, de-flaker, screen, all provided by Andritz
  5. Auxiliary Plants (Hood, Mist, Dust, Vacuum)
    1. High efficiency hood with gas burner heating by Norvimpianti was matched to a cast iron Yankee dryer with diameter of 16 feet by original manufacture, Sandusky
    2. Thermal compressor for steam injecting and condensate recovery device were also provided by Novimpianti
    3. Mist and dust removal system installed at the machine wet end and reel section separately, designed and provided by original manufacture, Norvimpianti
    4. Vacuum system equipped 3 set of water-ring pumps, one of which was standby normally, all supplied by Siemens
    5. Compressor air system consisted of 3 set of Atlas compressors, one is reserved
    6. All drive motor and its control cabinets for tissue machine were supplied by ABB
  6. E and I (Single Line Diagram, DCS and QCS)
    1. DCS and QCS reconstructed and modified by ABB in 2015, with latest software and hardware sys
    2. QCS scanner equipped with new type infrared sensor to measure BW and moisture on line
    3. Process flow with E and I diagram, please refer the appendix 1
  7. Stock Preparation Equipment
    1. Chain conveyor 1200 mm width, 11 kW for 100 tpd
    2. Pulper capacity 12 m³, holes plate 20 mm, diameter 3100 mm, power installed 90 kW
    3. HDC RB300, flow 13.201 L/min at 4 – 5 5
    4. Disc refiner TF26 diameter disc 660 mm, capacity 60 tpd, power installed 500 kW
    5. Chain conveyor 1200 mm width, 11 kW for 100 tpd
    6. Pulper capacity 12 m³, holes plate 20 mm, diameter 3100 mm, power installed 90 kW
    7. HDC RB300, flow 13.201 L/min at 4 – 5 5
    8. Full tanks on stainless steel with agitators
    9. Deflaker DFL2, capacity 80 tpd with 132 kW
    10. Complete broke system
    11. Disc refiner TF26 diameter disc 660 mm, capacity 60 tpd, power installed 500 kW
    12. Complete regulation
  8. TM Paper Machine
    1. Vertical screen flow 75000 L/min with holes plate 1.75 mm and power 90 kW
    2. Tail screen flow 75000 L/min with slotted basket 0.25 mm power installed 22 kW
    3. Type of the machine crescent former with former diameter 1500 mm
    4. Suction press diameter 1040 mm
    5. Yankee dryer diameter 4877 mm
    6. Complete high efficiency Novimpianti
    7. Automatic pope reel drum diameter 1100 mm
  9. Sectional Drive
    1. Forming roll 200 kW
    2. Suction press 200 kW
    3. Return roll 45 kW
    4. Yankee dryer 2 x 20 kW
    5. Pope reel 2 x 45 kW
  10. Vacuum Pump
    1. Composed by: 3 x Elmo F 2BE3, 200 m³/min and power 250 kW, with separators
  11. Complete Rewinder
    1. 3 belt unwinder diameter of the reel 2500 mm
    2. Speed maximum rewinder 1800 m/min
    3. Maximum width 2840 mm
    4. Sectional drive
    5. Hydraulic station
    6. Reel storage
    7. Wrapping line for finishing reels
  12. Additional Systems and Documentation
    1. Complete water filter and fiber recovery line
    2. Complete water system
    3. Complete manuals and drawing available