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NovaStar, CP149, Laundry Soap Production Line, Capacity 500 kg/hour, 35 kW (New)

NovaStar, CP149, Laundry Soap Production Line, Capacity 500 kg/hour, 35 kW

Description

  1. Overview
    1. This soap line is used to produce rectangular shape laundry bar soap with fatty acid content (active matters content) from 50% to 80%.
    2. Material is soap noodle.
    3. Capacity is 500 kg/hour.
    4. The dimension and pattern of the soap can be made by customer’s requirements.
    5. Parts of machine that would be touched with soap materials are made of stainless steel 304.
  2. Production Condition
    1. Capacity: 500 kg/hour
    2. Materials: soap noodle (soap grains), pigment, fragrance
    3. Workshop: above 100 m2, L: 20000 mm, W: 5000 mm, H: 3500 mm, including operating space, excluding packing machine
    4. Power: 35 kW, 480 V, 60 Hz
    5. Staff: 6 to 8 persons
    6. Water: 1 m3 circulating water
  3. Flow Chart
    1. Mixing materials → grinding → extruding soap bar → cutting soaps
    2. Soap noodle → laundry soap
  4. Mixing Agitator
    1. Mixes soap noodle and other additives sufficiently.
    2. Incorporates famous brand geared motor.
    3. Model: XTM-500
    4. Material: the barrel and blender made by stainless steel 304
    5. Capacity: 100 kg/batch
    6. Mixing time: 5 to 10 min
    7. Blender: half-spiral
    8. Power: 5.5 kW
    9. Speed: 32 r.p.m
    10. Discharging way: manual (controlled by screw)
    11. Dimension: 2550 x 860 x 1620 mm
    12. Weight: 630 kg
  5. Three-Roller Mill
    1. Three rollers in a horizontal direction grind materials twice by different speed.
    2. The roller is made of high quality alloy; the circulating water in the roller lowers the machine’s temperature.
    3. Used to mix soap noodle and other additives sufficiently, make the soap structure tight and improve soap’s density and quality.
    4. Type: S260
    5. Roll diameter: Φ260
    6. Roll length: 780 mm
    7. Motor power: 11 kW
    8. Roll speed ratio: 1:3:9
    9. Dimension: 1600 x 1100 x 1300 mm
    10. Weight: 2500 kg
  6. Electronic Cutting Machine
    1. Used to cut soaps into cakes and stamp patterns on the soap.
    2. Incorporates delta servo motor and converter, voltage stabilizer and precision purified AC voltage stabilizer to protect motor and electrical components and to keep high accuracy.
    3. The mould wheels run by the moving of soap bar from vacuum plodder.
    4. Because of the electronic tracking system, it can cut soap bars with any sizes and weight after setting the computer.
    5. The characters and the shape of soap is clear and neat.
    6. The size and pattern are designed according to customers’ requirements.
    7. Size and weight: adjusted by customer’s requirements
    8. Power: 2 kW, 480 V, 60 Hz
    9. Capacity: in step of vacuum plodder
    10. Mould: with one set
    11. Dimension: 1000 x 400 x 1200 mm
    12. Weight: 100 kg
  7. Vacuum Pump
    1. Used to draw air out from soap materials to prevent soap from breaking.
    2. Power: 2.2 kW
  8. Conveyors
    1. To convey soap materials between soap machines.
    2. Food grade belts.
    3. Light type, good appearance and smooth operation, non-noise.
    4. Power: 1.1-1.5 kW/pc.
    5. Quantity: 3
  9. Distribution Box
    1. To control soap machines.
    2. Electrical components are andeli.
    3. Size: 700 x 550 x 1540 mm
    4. Weight: 50 kg
    5. Quantity: 2
  10. Water Chiller
    1. Used to cool soap machines’ circulating water.
    2. Compressor: copuland, 4.54 kW
    3. Total power: 5.61 kW
    4. Cooling capacity: 11266 kcal/hour, 13.1 kW
    5. Temperature: 5 to 20 centigrade
    6. Dimension: 1200 x 600 x 1100 mm