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Pallmann, PFV 250, 2014, 300 to 500 kg/h, Plastic Recycling Line

Description

  1. Overview
    1. Pallman plastic recycling machine
    2. Makes agglomerated material that can be mixed with virgin PP, HDPE and LDPE and extruded
    3. Year 2014
    4. Top performance in size reduction
    5. Input material: PP and PE fibers in spools or loose pieces
    6. Output material: agglomerated granule
    7. Desired production: approx. 300 to 500 kgs per hour (according to tests in PMW – March 14)
    8. Feeding type: with conveyor belt
    9. Bagging: to be decided by the customer
    10. Extra elements: frame - casting and granule cooler
  2. Exclusions
    1. The present offer includes the conveyor belt with metal detector, the cutting mill type PS 4-7.5 F3 / GS3 with the suction system towards the agglomerator, the storage, PFV 250 agglomerator, hot granulator, granule separator, bagged in a double big-bag and the control cabinet for all these parts
    2. The option of mounting the equipment on top of a frame - rack as a compact installation option is also incorporated
    3. The installation must work only with the materials described in the offer
  3. Conveyor Belt
    1. For the transport and feeding of the material to the cutting mill
    2. Length: 4400 mm
    3. Width: 600 mm
    4. Height: 200 mm
    5. Speed: 0.2 meters per second (approximate)
    6. Has a 1.1 kW, 400 V, 50 Hz motor, type of protection IP 55
  4. Metal Detector
    1. Manufactured by a prestigious German brand, highly sensitive thanks to the unitary control of all parts
    2. To be mounted on the tunnel-shaped conveyor belt
  5. Cutting Mill "Original Pallmann"
    1. Model PS 4-7.5 F3 / GS3
    2. Feed opening: 400 x 750 mm
    3. Rotor diameter: 400 mm
    4. Rotor length: 750 mm
    5. Number of rows of carcass knives: 3 rows
    6. Rotor class: GS3 guillotine cut
    7. Number of rows of rotor blades: 5 rows
    8. Recommended motor: 75 kW
    9. Compact construction type, more robust and easier to use, with alternative inclined cut
    10. Changing blades without fine adjustment is carried out on site, all blades can be reground several times to increase their working life
    11. Blades and regulator for knives belong to the scope of supply
    12. Case: in welded construction - robust, with hydraulic hinged housing cover, with sieve grill of built-in support, easily accessible in the housing and allowing an easy change of the sieve, of rotor blades and casing blades, as well as allowing quick cleaning of the machine
    13. Casing blades and sieve: the casing is equipped with 3 rows of sharpened, rotatable and easily replaceable casing blades; in the lower part of the housing is installed the sieve grill very easy to change
    14. Shafts and bearings: calculated to withstand the toughest demands in continuous operation; the rotor shaft is housed in brackets outside the housing of the machine
    15. Rotor: steel welded, adjusted to feed material for optimal product result, equipped with quality, straight and preset blades; stress-free annealed rotor and electrodynamically balanced
    16. Drive: complete, with the motor, pulleys and V-belts on one side and with the protective device of the straps according to the laws; the drive motor has a power of 75 kW, approximately 1500 1/min., 400 V, 50 Hz, 3 phases, form of construction B 3, protection class IP 55, with tensioning tracks
    17. Material input: in standard execution, arranged for belt feeding with protection against splash, bolted to machine housing, with hatch for cleaning
    18. Lower frame of the machine: of low-rise construction, of welded profiled steel, for mounting the machine and the motor with tensioning tracks and oscillating metal feet
    19. Mill opening: through a zipper and manual crank for easy opening; as a system security incorporates an electromagnetic switch that does not allow opening the cutting mill while the rotor is turning
    20. Material download: vertical down
    21. Suction container: with additional air hoses inserted into the machine housing
  6. Pneumatic Extraction System Type PAXA 1860
    1. Designed for a transport height of 5 m and material delivery directly next to the machine
    2. High performance suction fan with 4 kW motor
    3. Piping with flanges, gaskets and fasteners
    4. PZA 600 separator, with overlapping sleeves, with regulating flap, with flanges connection for air outlet tube and discharge mechanism as well as support points for mounting on the PFST with tubular filter installation
  7. PFST Supply Tank (0.75 m³)
    1. Made of welded sheet steel, equipped with a horizontal paddle stirrer mechanism and endless discharge driven by a 2.2 kW frequency regulated motor
    2. Unloading auger with 2.2 kW motor regulated by frequencies
    3. Supply tank with folding sight glass, which can be raised to facilitate a good cleaning of the tank
    4. With drain warning and filling
  8. Plast-Agglomerator Installation "Pallmann Original" Type PFV 250
    1. Die diameter: 250 mm
    2. Densifier tube paddles: 2 units
    3. Cutting blade quantity: 2 pieces
    4. Recommended motor: 75 kW
    5. Housing with side outlet: in welded and robust construction, with sliding front door, with infeed auger flanged with motor, which can be easily opened once the hex nuts are loosened, allowing full access to the densifier enclosure
    6. Shafts and bearings: calculated to withstand the toughest tests and uninterrupted operation
    7. Densifying matrix: perforated die made of highly wear-resistant material, Tennifer segment, suitable for material to be densified, easy to replace
    8. Turbo densifier: multi-fin, equipped with easily replaceable pressure parts
    9. Cutting cross: multi-fin, equipped with adjustable and easily replaceable cutting blades
    10. Densification principle: densification is carried out by pressure and frictional heat produced between the pieces of pressure of the rotating densifier tube and die
    11. Water cooling: to protect the bearings of the compressor tube and the shear cross, the support disc of the die has been equipped with water cooling, likewise the sealing ring in the material feeding also has water cooling, in order to avoid adhesion of the material
    12. Drives: for the agitator mechanism and unloading auger by gear motor through the chain drive; for the unloading fin auger by variator controlled gear motor frequency through chain wheel drive; for turbo densifier with flanged feed auger by three-phase motor through V-belt drive, complete with V-belt pulley placed on the side of the machine, with V-belts, without drive motor; for cutting cross by gear motor through belt drive trapezoidal, complete with V-belt pulley attached to the side of the machine, with V-belts, the gear motor belongs to the supply
    13. Lower frame: in profiled steel welded construction for mounting the densifier