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Grauff, FZR-15/20, Semi-Automatic Pillow Filling Line, 9 m3 Capacity, 1500x2000mm Working Area

Grauff, FZR-15/20, Semi-Automatic Pillow Filling Line, 9 m3 Capacity, 1500x2000mm Working Area

Description

  1. Silo And Feeder With Options
    1. Item 001: Feeding equipment (silo), type FZR-15/20
    2. Closed flap silo filled by vacuum
    3. For the connection of 1 filling equipment type ADF or up to 3 FW10-3
    4. Operation: automatic
    5. Operator: for filling the silo
    6. Capacity (standard volume approx 9 m³): down (90%) approx 25 to 30 kg, fibres/foam approx 60 to 80 kg, feathers approx 120 to 140 kg
    7. Working width: 1500 mm
    8. Working length: 2000 mm
    9. Height: 4200 mm (min 3500 mm, max 6200 mm)
    10. Equipment consisting of: housing made of wooden plates, blower for filling the silo, upper part constructed as silo with integrated sieve, silo flaps and distribution shaft for feeding uniformly into the lower distribution cylinder with stirrer (sensor controlled), 3 connection adapters for pipelines to the filling equipments
  2. Exhaust Filter Plant
    1. Item 002: Exhaust filter plant with 2 hoses for exhaust of the silo
    2. Dimensions: approx 900 x 500 x 3100 to 4000 mm
    3. Consists of: upper filter channel for mounting on the wall or at the silo, 2 filter hoses d = 350 x 2100 or 3000 mm made of polyester felt with antistatic stainless steel reinforcement dust surface membrane coated, plastic bag for dust at the lowest level with fast clamping system
  3. Optional Items
    1. Item 003: Wooden box to empty the bags and for filling the feeder/mixer, approx 800 x 1500 x 1000 mm
    2. Item 004: Bag lifting device for silo FZ-/FZR/FDM, directly installed at the housing or with extra stand on the ground with electrical cable winch (230 V, 50 Hz, max 200 kg) and hanging up device
    3. Item 005: Bagging-up equipment (vacuum-box for airpermeable bags) for discharging of left-over material and cleaning purposes (without ventilator or filter; silo ventilator and filter can be used)
    4. Item 006: Extra segment 1 m high (volume approx 3 m³) for feeder (silo) type FZR-15/20, capacity: down (90%) approx 8 to 10 kg, fibres/foam approx 20 to 30 kg, feathers approx 40 to 50 kg
    5. Item 007: Extra segment 1000 mm high with flap for feeder (silo) type FZR-15/20, for charging the silo while working with filling-machine, min height for total-silo: 5200 mm, volume approx 2 m³, capacity: down (90%) approx 6 to 8 kg, fibres/foam approx 15 to 20 kg, feathers approx 30 to 40 kg; attention: if using this silo part a second filter is necessary
  4. Pillow-Filling-Machine With Vacuum-Filling
    1. Item 008: Automatic dosing and filling equipment, type ADF-200-2, for connecting to the feeding equipments types FZ- or FZR-, for filling of down, feathers or blow-able fibres; dosing and filling is done separately
    2. Operation: the material is sucked out of the silo into the dosing bins by vacuum; the machine works with a self learning software counting permanently its best time factor which is necessary to reach the previously programmed weight (different weights are programmable) without weight equalization (blowing back to silo if overfilled); a final weight control is done without being influenced by suction air, if necessary an automatic weight equalization is done; the filling quantity and number of fillings are programmed in advance
    3. Operator: for filling the silo and for operating the equipment
    4. Capacity: approx 4 to 7 fillings per minute, depending on type of filling (manual or automatic)
    5. Min filling weight: approx 50 g
    6. Max filling weight: approx 1000 g with down, approx 2000 g with PU-foam or polyester fibres, approx 3000 g with feathers
    7. Volume of closing bin: approx 200 liters
    8. Tolerance of closing bin: 2 g steps
    9. Tolerance of each filling: adjustable in 0.1 g steps
    10. Equipment consisting of: 2 dosing bins with electronic weighing device, bins with installed sieves and stirrer for quick evacuating, automatic dosing of antistatic liquid, combined rotating flap/slider system for fast material flow, 15-inch touch screen for programming of individual fillings, serial fillings, different weights within serial fillings, article-related programming, filling blower with variable speed adjustment for filling and discharging, maintenance-free brake unit (frequency controlled), 1 filling pipe with 100 mm diameter, pipes from filling equipment to feeding equipment, machine prepared for assembly on the ground, Windows 7 operating system, includes Team Viewer online support
    11. Item 009: Vacuum-filling-table, type VFT-100, consisting of: table frame for pillows max 800 x 1000 mm, implemented sieve, pneumatically open top-lid made from polycarbonate (transparent) with wide opening for easy operation (without ventilator or filter); quantity: 2
    12. Item 010: Ventilator with filter and pipe connection, type VGE-200, for 2 vacuum-filling-tables VFT, consisting of: 2 ventilators driven by inverter for the necessary vacuum to transport the material, pipework and sliders for the material-flow and vacuum, filter (4 hoses d = 350 x 2100 mm)
  5. Alternative
    1. Item 011: Automatic dosing and filling equipment, type ADF-200-3, for connecting to the feeding equipments types FZ- or FZR-, for filling of down, feathers or blow-able fibres; dosing and filling is done separately
    2. Operation: the material is sucked out of the silo into the dosing bins by vacuum; the machine works with a self learning software counting permanently its best time factor which is necessary to reach the previously programmed weight (different weights are programmable) without weight equalization (blowing back to silo if overfilled); a final weight control is done without being influenced by suction air, if necessary an automatic weight equalization is done; the filling quantity and number of fillings are programmed in advance
    3. Operator: for filling the silo and for operating the equipment
    4. Capacity: approx 5 to 10 fillings per minute, depending on type of filling (manual or automatic)
    5. Min filling weight: approx 50 g
    6. Max filling weight: approx 1000 g with down, approx 2000 g with PU-foam or polyester fibres, approx 3000 g with feathers
    7. Volume of dosing bin: approx 200 liters
    8. Tolerance of dosing bin: 2 g steps
    9. Tolerance of each filling: adjustable in 0.1 g steps
    10. Equipment consisting of: 3 dosing bins with electronic weighing device, bins with installed sieves and stirrer for quick evacuating, automatic dosing of antistatic liquid, combined rotating flap/slider system for fast material flow, 15-inch touch screen for programming of individual fillings, serial fillings, different weights within serial fillings, article-related programming, filling blower with variable speed adjustment for filling and discharging, maintenance-free brake unit (frequency controlled), 1 filling pipe with 100 mm diameter, pipes from filling equipment to feeding equipment, machine prepared for assembly on the ground, Windows 7 operating system, includes Team Viewer online support
    11. Item 012: Vacuum-filling-table