NovaStar, Foulard Open-Width Squeezing Padder, Fabric Width 4000mm, Roller Width 4200mm, 15 HP

Description

  1. Overview
    1. Foulard open-width squeezing padder
    2. Fabric width: 4000 mm
    3. Roller width: 4200 mm
  2. Entry Section
    1. High entry, fabricated high entry
    2. Swivel tensioning device with expander roller guide roller
    3. Pneumatic cloth guider
    4. Fabric accumulating J scray
  3. Impregnation Trough
    1. Jacketed impregnating tank manufactured from 3 mm thick stainless steel 316 material having 200 mm diameter guide roller
    2. Fill and drain valves, auto manual, 3ach 1 inch
    3. Heating arrangement optional
    4. Chemical addition 200 liter tank
    5. Level indicator controller in impregnation tank
  4. Pneumatic Squeeze Padder (Nip)
    1. Roller width: 4200 mm
    2. Side support wall made out of stainless steel 304 5 mm thick material with tie bar
    3. Squeezer rubber roller drive roller moves on self-align heavy-duty bearing
    4. Top rubber roll made from solid shaft duly coated with synthetic rubber, shore hardness 90 to 95, roller diameter 4250 mm
    5. Bottom driven roller made solid shaft duly coated with synthetic rubber, shore hardness 80 to 85
    6. Suitable pneumatic cylinders designed to extend pressure up to 12 to 15 ton are mounted on either side of squeezer
    7. For pressure regulating of squeezer, complete pneumatic control panel with air pressure regulator, solenoid valve and pressure gauge
    8. Curve bar expander or scroll roller as an accessory
    9. Coating by HMSU a unit of Bianco
  5. Exit Section
    1. Plaiter
    2. Big batching
    3. Fabrics accumulating scray optional
  6. Drive
    1. 10 hp AC variable drive
  7. Included Components
    1. E+L cloth guiders
    2. Guide rolls diameter 200 mm
    3. Service line for steam, air, water
    4. Speed indicator
    5. PLC touch screen
    6. Electrical control panel with air cooling arrangement
    7. Electrical cables from panel to machine up to 15 meter distance
    8. Spare 475 mm diameter rubber rolls
    9. Spare 450 mm diameter drive roll
    10. Export packing, clearing and forwarding
    11. Pipe line 1 inch diameter 2 mm thick pipe up to 20 meters
  8. Technical Specifications
    1. Installed power: 15 hp
    2. Heating direct and also jacketed impregnation tank
    3. Cooling through jacketed trough
    4. Maximum temperature in Celsius: 80 to 90 degree in impregnation tank in heated compartment
    5. Air pressure required: 5 kg/cm² - 74 psi - 5.0 bar
    6. Steam pressure: 2.5 kg/cm² - 37 psi - 2.5 bars
    7. Machine mechanical speed: 60 meters/min maximum
    8. Total height: 3 meters
    9. Total width: 6000 mm
    10. Total length: 5100 mm
  9. Specification of Rolls
    1. 4200 mm diameter rubber squeezer ebonite or rubber drive roller
    2. All guide rolls are of diameter 200 mm stainless steel roll with stainless steel end
    3. All ebonite scroll rolls are of diameter 200 mm with stainless steel end
  10. Pumps and Motors
    1. 2 hp/2800 rpm circulation pump attached to impregnation tank
  11. Pneumatic Accessories
    1. Pneumatic panel plus F R L unit
    2. Air regulator and pressure gauge for each nip
    3. Pneumatic cylinder for nip
    4. Air push/pull valve for nip rollers up/down
  12. Drive and Control System
    1. 15 hp AC drive for all nip (impregnation and recuperate)
    2. 1.5 hp for entry, 1.5 hp exit
    3. 2 hp x 3 pump
    4. Total electrical load 20 hp
  13. Utilities (Your Scope)
    1. Steam 3 kg/cm²
    2. Water 1 kg/cm²
    3. Air pressure 5 kg/cm²
    4. All manual valves
  14. Brand and Make of Components
    1. AC motors: ABB / Siemens
    2. Gear boxes: Bonfiglioli
    3. Switch gears: ABB
    4. AC inverters: ABB
    5. Pneumatic accessories
    6. Bearings: NTN / FAG
    7. Rubber coating
    8. Steam valves: Forbes Marshall
    9. Brands: ABB or Delta PLC and touch screen
    10. Champion / Klinger steam joints