NovaStar, NN464, Needle Punch Production Line, Working Width 2000mm, 300 kg/hr
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Description
Overview
Whole line output: 250 to 300 kg per hour for 900-1200 gsm needle punch felt
Whole machine space: 15000 x 15000 x 3000 mm
Maximum finished product size: 2000 mm
Whole line needs 2-3 workers
Item 001 - Automatic Feeding Machine
Working width: 1000 mm
Machine capacity: 350 kg per hour
Mixing roller type: knife crush roller
Mixing roller dimension: φ P273 mm
Control method: photoelectric
Installed power: 5 kW
Usage: the machine is used to open the raw material bale and feed to opening machine automatically, no need manual feeding
Features: the frame is made of steel plate, computer cutting and welding
PVC feeding belt
Automatic feeding
Feeding belt frequency conversion speed control
Item 002 - Opening Machine
Working width: 1000 mm
Opening type: nail board opening
Cylinder diameter: φ470 mm (including the nail)
Breaking speed: 900 rpm
Output capacity: 350 kg per hour
Installed power: 11 kW
Usage: the machine is used for opening the fibers from the bale opener, and send the fibers to next processing machine by wind fan
Features: the frame is made of 6 mm thick steel plate laser cutting and spliced with folded plates and is qualitatively treated
The feeding lattice is PVC material and equipped with pressing "star" roller
The roller is a steel groove-shaped roller with φ75 mm, with an upper and lower pressure structure and spring pressure
The opening roller φ500 mm seamless steel pipe welded nail plate type thug, and the dynamic balance testing
The conveying fan independently driven, with a permanent strong magnet installed at the transition
Fiber conveying air duct with φ300 mm
Installed power: opening roller 5.5 kW, feeding 1.5 kW inverter control and fan 4 kW
Item 003 - Feeding Box
Working width: 1700 mm
Machine capacity: 350 kg per hour
Control method: photoelectric
Installed power: 5.2 kW
Usage: the machine is used to feed fiber to carding machine uniformly
Features: the frame is made of 6 mm thick steel plate, laser cutting and numerical control folding plate splicing
Uses a pair of rollers to hold and feed cotton, and that cotton uniform opens at a high speed
That upper cotton bin and the lower cotton bin are respectively provided with photoelectric, and the position is adjustable
The vibrating plate is made of 1.2 mm thick cold plate, and the vibration eccentricity is 9 mm
Adjust that width of the vibrating cotton supply bin through manual worm gear and worm
Matching power: 0.75 kW frequency conversion speed regulation for conveying curtain, 0.75 kW x 2 sets for thugs, 2.2 kW for angle nail curtain and 0.75 kW for vibrating motor
Item 004 - Carding Machine
Working width: 1850 mm
Production capacity: 300 kg per hour
Applicable fiber: 3-10D x 38-65 mm
Main cylinder diameter: φ1230 mm
Doffer diameter: φ535 mm
Total power: 27 kW
Usage: carding fiber into a net, processed into a fiber web basically composed of single fibers, and transported to the subsequent process
Features: the mechanical main body is a high-quality casting, which is formed by combining with the profile support after high-temperature stress relief treatment and precision machining
That feed flat curtain is an anti-skid leather curtain, equipped with a cotton pressing roll, and the feeding is uniform and reliable
Four rollers are fed, with a diameter of 65 mm, equipped with metal detection function and self-stop alarm
A total of 5-component comb area is fully combed to achieve uniform cotton web
Equipped with suction fan, 4 suction points, suction into a special dust cage
There are transparent plexiglass for maintenance walkways, guardrails and protective covers on both sides, which are beautiful and elegant
Matching power: main cylinder 14.5 kW, upper and lower doffer 3 kW, feeding 1.5 kW; all motors are variable frequency speed regulation
Item 005 - Cross Lapper
Input curtain width: 2000 mm
Output curtain width: 2500 mm
Output curtain speed: 1 to 8 meters per minute adjustable
Input curtain speed: 20 to 40 meters per minute adjustable
Total power: 6 kW
Usage: the fiber web output by the carding machine is folded evenly, laid to the required width and thickness, and transported to the next process
Features: the main body of the frame is formed by combining a 6 mm thick steel folded plate structure and a profile support and stop
All conveying curtains are PVC antistatic leather curtains, and the output bottom curtains are wooden curtain rods
Each curtain drive roller is processed with seamless steel pipes, and the shaft head has a special reinforcing structure
Precise control of 6-segment speed of reciprocating mesh laying
Synchronous belt transmission is adopted for reciprocating mesh laying
Electric height adjustment of the bottom curtain, with an adjustable height of 600 mm
The net laying machine is equipped with a five-roller drafting machine for the net outlet
Matching power: 1.5 kW variable frequency speed regulation for inclined curtain; 1.5 kW variable frequency speed regulation for ring curtain
Reciprocating 3 kW frequency conversion control; 2.2 kW variable frequency speed regulation for bottom curtain; bottom curtain lifting 0.75 kW x 2 sets
Item 006 - Needle Punch Machine
Needle density: 4000 pieces per meter x 2400 mm pre-needle punch; 5500 pieces per meter x 2400 mm main needle punch
Movement: pre-needle punch 60 mm; main needle punch 40 mm
Acupuncture frequency: 600 times per minute
Power: 15 kW x 2
Usage: pull the fluffy cotton net through the upper and lower thorns with barbed needles to form a non-woven fabric with a certain longitudinal tension after the fibers are entangled with each other
Features: feeding speed: 6000 mm per minute, the speed of feeding and discharging can be controlled separately
Needle plate material: the face plate is high-quality epoxy resin board, the iron plate is 12 mm board, the working surface is electroplated
The main shaft is quenched and tempered with 45# steel (car net φ80), 6 pieces connecting rod and 6 pieces guidepost
The supporting net plate and the stripping net plate are all electronically adjusted and lifted, and the worm gears are all 9 groups
