Menzel, 2010, 2000mm Cylinder Width, 111 kW

Description

  1. Overview
    1. Menzel mercerization machine
    2. Year: 2010
    3. Material: cotton fabric
    4. Operator side: in the direction of goods running to the right
  2. Specifications
    1. Width of goods: 800 to 1600 mm finish, 1580 to 1750 mm coarse
    2. Width of cylinder: 2000 mm
    3. Weight of goods: 80 to 200 gsm, average 140 gsm
    4. Production speed: 37 meters per minute
    5. Technical speed: 55 meters per minute
    6. Production capacity: 10 million meters per year (250 days, 3 shift)
    7. Compressed air: 6 bar
    8. Steam pressure: 6 bar
    9. Electrical connection values: 400 volts, 50 Hz, 3 phase
    10. Steel: 316 for chemie, other 304
  3. Electrical Power
    1. Installed electrical power of the mercer device: 111 kW CCA
    2. Installed electrical power of the cooling liquor: 25 kW
    3. Installed electrical power of the lay recovery: 18 kW
    4. Installed electrical power of the expansion field: 10 kW
  4. Consumption
    1. Water consumption desizing: about 2 to 4 liters per kg of goods = 2 m³ per hour
    2. Water consumption finishing washing: about 6 to 8 liters per kg of goods = 4 m³ per hour
    3. Water consumption for lay cooling: about 6 m³ per hour at 10 to 15 °C
    4. Water consumption for lay recovery: about 7 m³ per hour at 18 °C
    5. Steam consumption for water heating in the washing areas: about 1000 kg per hour (z 20 °C na 95 °C)
    6. Steam consumption for the lay recovery: about 1100 kg per hour
    7. Consumption the compressed air: average 500 liters per hour, shortly 2500 liters per hour
  5. Condition and Rubberizing
    1. Rubberizing the device between squeezing: hard rubber 100° shore against soft rubber 80° shore
    2. Rubberizing squeezing device Rowatex: hard rubber 100° shore against Rowatex 95° shore
    3. Squeeze effect the device Rowatex: 60 % to 65 %, depending on the weight of the goods and speed