NovaStar, SB263, Pocket Spring Coiler and Assembler Automatic Production Line, 160 springs/min, Wire Diameter 1.6 to 2.3mm, Robatech Glue System
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Description
Item 001 - Pocket Spring Machine
Production capacity: 160 springs/minute.
Coiling head: one servo coiling head.
Working principle: servo control.
Spring shape: standard versions barrel and cylindrical.
Air consumption: approx. 0.25 m³/minute.
Air pressure: 0.6~0.7 MPa.
Power consumption in total: approximately 40 kW.
Voltage: 3 AC 480 volts.
Frequency: 50/60 Hz.
Power requirements: input current 65 A, cable section 3x16 mm² + 2x10 mm².
Working temperature: +5°C to +35°C.
Weight: approximately 3600 kg.
Consumption Material Data - Item 001
Non-woven fabric: fabric density 65 to 90 gsm, fabric width 220 to 650 mm, inner diameter of fabric roll minimum 75 mm, outer diameter of fabric roll maximum 1000 mm.
Steel wire: wire diameter 1.1 to 2.3 mm, inner diameter of wire roll minimum 320 mm, outer diameter of wire roll maximum 1000 mm, acceptable weight of wire roll maximum 1000 kg.
Working Range (mm) - Item 001
Option 01: wire diameter Φ1.6-2.3, spring waist diameter Φ50-75, pocket spring height 80-240.
Option 02: wire diameter Φ1.3-1.9, spring waist diameter Φ45-65, pocket spring height 55-220.
Option 03: wire diameter Φ1.1-1.6, spring waist diameter Φ35-55, pocket spring height 55-200.
Item 002 - Pocket Spring Assembly Machine
Production capacity: 12 to 14 strings/minute.
Hot melt application system: Nordson (the USA) or Robatech (Switzerland).
Control of assembling platform: electronic control.
Assembling zoned tape: possible.
Assembling zoning mattress: possible.
Air consumption: 0.3 m³/minute.
Air pressure: 0.6 to 0.7 MPa.
Power consumption in total: 15 kW.
Voltage: 3 AC 480 volts.
Frequency: 50/60 Hz.
Power requirements: input current 25 A, cable section 3 x 10 mm² + 2 x 6 mm².
Working temperature: +5°C +/- 35°C.
Weight: approximately 4500 kg.
Consumption Material Data - Item 002
Non-woven fabric: fabric density 65 to 80 gsm, fabric width 450 to 2200 mm, inner diameter of fabric roll 60 mm, outer diameter of fabric roll maximum 600 mm.
Hot melt glue: shape pellet or pieces, viscosity at 125°C – 6100 CPS, at 150°C – 2300 CPS, at 175°C – 1100 CPS, softening point 85 ± 5°C.
Working Range (mm) - Item 002
Spring waist diameter: Φ37 to 75.
Pocket spring height: 55 to 250.
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