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Master, Complete Denim Slasher Dye Indigo Line, 2004, 1800mm Roller Width, Karl Mayer-Rotal Sizing Box

Master, Complete Denim Slasher Dye Indigo Line, 2004, 1800mm Roller Width, Karl Mayer-Rotal Sizing Box

Description

  1. Overview
    1. Indigo dyeing line for continuous dyeing and treatment for modern denims including mercerising, bottoming, topping, sulphur dyeing and classic indigo blue, arranged for maximum flexibility.
    2. Roller width 1800 mm.
    3. Year installed in 2004 (the dye vats and padders were manufactured 1994 and reconditioned when this line was extended and installed in 2004).
  2. Creel And Yarn Handling
    1. 2 beam creels (one creel can be prepared while the other is running) for maximum 14 beams of max diameter 1400 mm.
    2. Automatic yarn tension adjuster.
    3. Yarn pulling and feeding element.
  3. Pre-Dyeing And Mercerising
    1. Soda process or wetting or pre-dyeing vat, complete with padder 6 steam heated, ptfe coated timing cans 800 mm diameter for mercerising.
    2. Fixing or 2nd wetting or washing vat complete with stainless steel tank and mangle.
    3. Neutralising or washing vat.
    4. Washing vat complete with stainless steel tank and padder.
  4. Dyeing Section
    1. 6 dyeing vats complete with stainless steel tank and intermediate padders, with overhead oxidizing roller.
    2. Arrangement with finned stainless steel rollers and dancing roller.
    3. Counter current dye circulation system on dye vats.
    4. Control system for dyes with filters, dosing and pumps.
    5. Circulation tank for indigo.
    6. Overhead mounted steamer for color denim/oxidizer for indigo.
  5. Post-Dyeing Treatment
    1. 3 washing or post dyeing treatment vats with intermediate padders.
    2. Accumulator for automatic storage of dyed yarn when the sizing machine stops for beam change.
    3. 150 m content (5 minutes at 30 m/min).
  6. Drying And Sizing
    1. Drying cylinder pre-dryer range with 10 ptfe coated drying cylinders.
    2. Karl Mayer- Rotal sizing box with prewetting, year 2002.
    3. Double dip, double nip.
    4. Drying cylinder range with 14 ptfe coated drying cylinders.
  7. Beaming Head
    1. Karl Mayer- Rotal warp beaming head, year 2002.
    2. Roller width 2840 mm.
    3. Max. beam width 2400 mm between flanges.
    4. Max. weaving beam diameter 1600 mm.
  8. Condition And Logistics
    1. Dismantled.
    2. Requires 16 x 40 foot hc containers and 1 40 foot ot out of shape container (height of steamer is 2920 mm).