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Spunlace Production Line, Working Width 3800mm (New)

Spunlace Production Line, Working Width 3800mm

Description

  1. Item 001: Weighing Bale Opener
    1. Working width: 1500 mm
    2. Production capacity: 500 kg per hour, depends on different fiber specification
    3. Weighing accuracy: ±3%
    4. Weighing volume: 0.54 m³
    5. Power: 6.49 kW
    6. Even roller: 1.5 kW
    7. Strip roller: 1.5 kW
    8. Spike lattice: 2.2 kW, inverter
    9. Conveyor: 0.55 kW, inverter
    10. Dust remove fan: 0.37 kW x2
    11. Feeding component: feeding by PVC conveyor, controlled by photocell
    12. Even and strip rollers: 516 mm, 4 rows of metal saw teeth, space between spike lattice adjustable
    13. Weighing parts: aluminum alloy bucket surface, bright and clean, no fiber sticking; bucket volume: 0.54 m³; bucket opening and closing controlled by air cylinder
    14. Safety: equipped with emergency stop switch on both sides of the equipment
    15. Key parts brand: motor reducing gear, photoelectric sensor Autonics, pneumatic Airtac, weighing sensor Mettler Toledo
  2. Item 002: Pre-Opener and Mixing Conveyor
    1. Working width: 1500 mm
    2. Capacity: ≤2500 kg per hour, depends on fibers
    3. Opening cylinder: Ø600 mm
    4. Feeding conveyor: 8 to 10 meters per minute inverter
    5. Power: feeding 2.2 kW inverter, beater 1.5 kW, input 0.75 kW inverter, blow fan 7.5 kW
    6. Mixing conveyor: PVC conveyor, wiring type even plate for even mixing
    7. Opening cylinder: Ø600 mm, steel horn structure, opening roller speed 600 rpm
    8. Magnet: operator can open the lid and remove the metal fragments
    9. Blow fan: anti-sticking low noise blower
    10. Safety: emergency stop switch on both sides; opening cylinder equipped with electronic lock, cannot be opened before complete stop; protective door equipped with threshold switch, machine stops when door is opened
    11. Key parts brand: motor, reducing gear, key bearing
  3. Item 003: Blending Box
    1. Working width: 2000 mm
    2. Volume: 40 m³
    3. Power: 22.31 kW
    4. Even roller: 1.1 kW
    5. Strip roller: 1.1 kW
    6. Spike lattice: 4 kW inverter
    7. Conveyor: 0.37 kW inverter
    8. Dust remove fan: 0.37 kW x2
    9. Blow fan: 7.5 kW x2
    10. Condenser: able to discharge dust containing air, such as dust collected by dust collector, will be collected by dust collector
    11. 2 section type PVC conveyor
    12. Material level is controlled by photoelectricity
    13. Anti-sticking low noise fan
    14. Safety: equipped with emergency stop switch
    15. Key parts brand: motor reducing gear, photoelectric sensor
  4. Item 004: Fine Opener
    1. Capacity: ≤1000 kg per hour, depends on fibers
    2. Power: 24 kW
    3. Opening: 5.5 kW
    4. Feeding: 0.75 kW
    5. Clamping: 0.75 kW
    6. Licker-in: 5.5 kW
    7. Beater: 4 kW
    8. Fan: 7.5 kW
    9. Opening cylinder: Ø398 mm, big wires structure
    10. Magnet
    11. Blow fan: 7.5 kW, anti-sticky low noise
    12. Safety: emergency stop switch on both sides; opening cylinder equipped with electronic lock, cannot be opened before complete stop; protective door equipped with threshold switch, machine stops when door is opened
    13. Key parts brand: motor Wannan, reducing gear, key bearing NSK
  5. Item 005: Reserve Box
    1. Working width: 1750 mm
    2. Capacity: ≤1000 kg per hour, depends on fibers
    3. Power: 13.95 kW
    4. Beater: 2.2 kW, inverter
    5. Clamping rollers: 0.75 kW, inverter
    6. Blow fan: 11 kW inverter
    7. Output is automatically adjusted according to the pressure
    8. Interior is nonstick treatment, smooth and easy to clean
    9. Key parts brand: motor Wannan, photoelectric sensor Autonics
  6. Item 006: Air Pressure Feeder
    1. Capacity: same as the carding
    2. Power: 19.3 kW
    3. Feeding: 1.5 kW, inverter
    4. Output: 1.5 kW, inverter
    5. Beater: 7.5 kW
    6. Blow fan: 2.2 kW x4, inverter
    7. Up and down 2 section air pressure control
    8. Single roller feeding, air type feeding, keep the fiber even, output stable
    9. Interior is nonstick treatment, smooth and easy to clean
    10. Continuously feeding
    11. Type: front process output capacity according to the air pressure
    12. The active output of the leather plate
    13. Air door adjust horizontal flow distribution, adjust sheet cotton horizontal gram weight deviation
    14. Output width can adjustable
    15. Key parts brand: motor Wannan, air pressure sensor Huba
  7. Item 007: High Randomizing Carding Machine
    1. Working width: 3800 mm
    2. Structure: double cylinder, double doffer, four condensing roller, two sides all closed structure
    3. Main cylinder diameter: Ø1500 mm
    4. Output web type: condensed web
    5. Capacity: design max 200 meters per minute, depends on fibers
    6. Power: 191.25 kW
    7. Feeding: 4 kW, inverter
    8. Licker: 7.5 kW, inverter
    9. Break cylinder: 15 kW, inverter
    10. Break cylinder working roller: 4 kW, inverter
    11. Transfer roller: 5.5 kW, inverter
    12. Main cylinder strip roller: 7 kW x2, servo motor driven
    13. Main cylinder: 30 kW, inverter
    14. Main cylinder working roller: 5 kW x2, servo motor driven, up and down
    15. Doffers: 5 kW x2, servo motor driven
    16. Up and down inside condensing roller: 5 kW x2, servo motor driven
    17. Strip system: 5 kW x2, servo motor driven
    18. High randomizing: 5.5 kW x2, servo motor driven
    19. Up and down output: 5 kW x2, servo motor driven
    20. Fiber pressing roller: 1.75 kW, servo motor driven
    21. Side suction fan: 7.5 kW
    22. 5.5 kW x2, inverter
    23. Emergency suction system: 7.5 kW, inverter
    24. Dust remove fan: 7.5 kW x2
    25. High working platform is easy to maintain
    26. Main cylinder Ø1500 mm, 9 group carding units
    27. 5 group of main cylinder working roller, stripper is Europe carbon roller
    28. Feeding type: down feeding boards
    29. Electrical push rod to open the shell, equipped with working platform
    30. Reasonable and efficient suction system, reduce the cotton fly, avoid the shaft head coil
    31. All kind of roller is independently, and adapt fiber strong
    32. High-precision roller, hole make, to ensure the web evenness
    33. Feeding part with metal protection
    34. 1 set emergency suction system, power is 7.5 kW
    35. The return cotton come back big cabin blender
    36. Safety: emergency stop switch on both sides
    37. Key parts brand: servo motor Siemens, motor reducing gear Nord, key bearing SKF/NSK, V belt Mitsuboshi, pneumatic Airtac, carding wire Bekaert
  8. Item 008: Spunlace Machine
    1. Water jet range: 3700 mm
    2. Water jet pressure: ≤25 MPa
    3. Speed: maximum 200 meters per minute
    4. Power: 29.7 kW
    5. Drum: 5.5 kW x3, inverter
    6. Flat net: 5.5 kW x2 inverter
    7. Bed lattice: 2.2 kW, inverter
    8. Machine consists of flat pre wet net + 3 drum water jet + flat net vacuum suction
    9. 8 water jetters (1 pre wet jet)
    10. Protection glass door
    11. Key parts brand: motor reducer Nord