Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

Zimmer, Modus II, 2017, Universal Loop Steamer, 2150mm Working Width, 250m Capacity

Zimmer, Modus II, 2017, Universal Loop Steamer, 2150mm Working Width, 250m Capacity

Description

  1. Overview
    1. Zimmer universal loop steamer
    2. Type Modus II
    3. Year: 2017
    4. Maximum material width: 2150 mm (85 inches)
    5. Roller width: 2300 mm (90 inches)
    6. Up to 250,000 mm (270 yards) maximum material content
    7. Maximum material content: up to 250 meters at max. loop length
    8. Loop length: 1500 mm to 2400 mm, depending on cloth quality
    9. Cloth qualities: dry woven goods - single width
    10. Mechanic speed: 5-40 m/min
    11. Production speed: depending on cloth quality and dyestuffs in use
    12. Steaming duration: 4-12 minutes
  2. Heating And Steam Specifications
    1. Heating medium: saturated steam, min. 4 bar, max. 6 bar
    2. Chloride- and oxygen free
    3. Average steam consumption: approx. 550 kg/h
    4. Depending on production speed, type of fabric and dyestuff
    5. Medium for steam cooling: condensate, ph value 8-9, without o2, co2, sulphate, chloride and their acids
    6. Contamination of the steam or hot air environment especially with chloride originated from steam conditioning or pre-treatment of the substrate will result in accelerated corrosion effects
    7. Heating medium for the roof of the steamer: saturated steam, min. 4 bar
    8. Customer is responsible to install an unpressurized condensate piping in order to ensure a rapid dewatering of the steam supply piping system
    9. Heating medium for high temperature operation: natural gas, pressure 100 mbar
    10. Consumption depending on production speed, temperature, cloth quality and dyestuffs in use
  3. Electrical And Utility Requirements
    1. Service voltage: 3 x 480 v 60 cy
    2. Control voltage: 115 v 60 cy
    3. Max. permissible voltage fluctuation: +/- 10%
    4. Class of isolation: b/f
    5. Electrical installation: approx. 20 kw
    6. Compressed air: 1/2", 6 bar
  4. Condition And Finish
    1. Condition: like new, used for dry trial runs only
    2. Lacquering: main color ral 7035 grey, contrast ral 5017 blue
    3. Corresponding standard: ce-guideline
  5. Required Steam And Water Quality At Customer Site
    1. Required characteristics of steam condensate and water to be used for steam cooling
    2. Water hardness: softened
    3. Chlorides like nacl: < 1 mg/kg
    4. Ph value: 8-9
    5. Co2: < 10 mg/kg
    6. O2: < 0.05 mg/kg
  6. Specification Of Delivery
    1. Substructure with construction steel
    2. Entry support in welded construction with tension bar (manually adjustable), cloth drawing roller (incl. pneumatic pressure roller) with gear motor and electrical control and redirection rollers for the infeed of the material into the steaming chamber
    3. Steamer housing, enclosed design, in module-construction, connected to the substructure, fixed with screws and sealed with silicone rubber, consisting of:
    4. Inlet chamber, comprising: steam-chamber housing, stainless steel (walls and ceiling); steam infeed slot; cloth infeed roller with stepless adjustable drive; loop forming device, stepless adjustable loop length, with drag roll and ac drive; conveyor chain guidings- and redirections; entry door, inspection window and illumination
    5. Two (2) steaming chamber(s), size according to the required cloth content, comprising: steam-chamber housing, stainless steel (walls and ceiling); heating of the steamer-roof with steam, including pressure regulation; drainage system to be integrated by customer according foundation plan; all-round outside insulation including sheeting; 3 walking platforms inside the steamer; temperature regulation device for the control of the temperature in the chamber (steam, hot air); steam circulation system with required radial circulation ventilators, for circulating the chamber volume and discharge of pollutants for targeted preservation of desired operating conditions, drives with ac technology; distribution channels on suction- and pressure side; conditioning- and cooling system for the steam; adjustable air supply for oxygen conditioning of the steam
    6. Gas heating: gas burners with safety valve line for generating superheated steam or hot air in the damping chamber with installation components, sensors, control cabinet components and electronic temperature control
    7. Conveyor chain system: arranged in on both sides located, endlessly circulating chain with necessary conveyor rods; guiding elements in stainless steel execution; conveyor chain with idling rods; skf lubrication system for conveyor chain; ac drive, steplessly adjustable
    8. Outlet chamber comprising: steam-chamber housing in stainless steel (walls and ceiling); cloth pull out roller with mounting bracket; conveyor rod re-directions with guiding elements; filling assurance with mechanic control for cloth pull out; entry door, inspection window and illumination
    9. Outlet support comprising: in construction steel with guiding rollers; material draw-off with stepless ac drive; plaiter in crankshaft execution
    10. A steam supply station for manual operation, consisting of central pressure regulating valve with display and control components, steam inlet valve for steam treatment, steam manifold with valves (valves, steam traps) for roof heating and other necessary consumers and steam flow measuring unit
    11. Electric switchboard completely wired and installed with all components, for the installation at site and connection with the units on the steamer, including: scs-control with touchscreen panel; processor system indicating the operation mode and errors; saving of process-data; electronic regulation systems and indications for: temperatures, overpressure, steam-flow, speed, dwell-time, loop-length, rpm of ventilators; various necessary elements for the operation such as switches, buttons, operation- and indication lamps; data interface; cable material between switch board and steamer; operation panel, located on the door of the switchboard, wired on output terminals
    12. All inner parts of the steamer are made of stainless steel
    13. All outside parts made of stainless steel, aluminium materials or construction steel painted