Karl Mayer, Slasher Indigo Denim Machine, 2005, 1800mm Working Width, 13 Dyeing Boxes

Description

  1. Overview
    1. Production capacity: 26,000 meters per day x 30 = 750,000 meters per month
    2. 15.5 ons, 24 hours
    3. 9,360,000 (10 million) meters per year
    4. Total length of machine: 77,000 mm
    5. Total width of machine: 5,200 mm
  2. Item 001: Direct Warping Machine
    1. Brand: Karl Mayer
    2. Year: 2005
    3. Width: 1,800 mm
    4. Diameter: 1,100 mm
    5. Speed: 650 m/min
    6. V creel with 2,400 spindles
    7. Warp beam: aluminum, original, 24 units
  3. Item 002: Indigo Denim Coloring Plant
    1. Brand: HTP Karl Mayer
    2. Year: 2005
    3. Working width: 1,800 mm
    4. 16 beams
    5. 13 box dyeing/coloring devices
    6. 1 coloring stocking dosing group
    7. Speed: 28 m/7 min
    8. Complete
  4. Item 003: Entry Creel
    1. Trademark: HTP Karl Mayer
    2. Year: 2005
    3. Entry creel with 14 beams and pneumatic brake
    4. Beam diameter: 1,400 mm
    5. Beam length: 1,800 mm
    6. Roll width: 2,000 mm
  5. Item 004: Dyeing Section
    1. 1 box prewetting rubber roll, 10 ton each
    2. 2 box washing (double squeezing)
    3. 4 box indigo dyeing
    4. 1 box double squeezing indigo dyeing reactor with nitrogen and steamer (closed box, also for black dyeing)
    5. 1 box washing with double squeezing
    6. 1 topping box
    7. 10 box indigo circulation with 3 pumps, 60 ton
    8. 2 washing box with double squeezing
    9. 3 chemical dosing tanks, capacity 1,200 lt, with double pumps (one active, one standby)
    10. 1 chemical box level control, 2 chemical box dosing with flowmeter
    11. 1 tank for preparation tank
    12. 1 section caustic soda tank and pump
    13. 1 sodium hydrosulphite feeding system
    14. Pre-drying section with teflon coated 8 drying cylinders, 800 mm diameter
    15. Non-stop yarn accumulator with 41 rolls, yarn capacity 100 mts
  6. Item 005: Sizing Section
    1. 1 box sizing box (double nip double dip)
    2. 12 drying cylinders for sizing (4 drying cylinders teflon coated)
    3. 1 small accumulator for nonstop working
    4. Moisture control
    5. Beam delivery section with working length 2,600 mm, diameter 1,100 mm
    6. 4 reserve tanks, capacity 10 ton each
    7. 1 sizing dosing tank, capacity 1,200
    8. 1 number size cooking tank, 1,000 lt
    9. Complete line