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Karl Mayer, Malitronic Multiaxial and RS3 MSUS Biaxial Lines, 2010, Carbon Fiber Processing, 120" to 138" Width

Karl Mayer, Malitronic Multiaxial and RS3 MSUS Biaxial Lines, 2010, Carbon Fiber Processing, 120" to 138" Width Sold

Description

  1. Overview
    1. All lines currently running carbon fabrics
    2. Areas of application: wind energy, aviation, automotive, boat building, ship building, construction, rail vehicles, sports industry, canalization, carparts building, creative surface finishing of all kinds, modelling, reconstructions at fracture points of sports equipment
  2. Properties
    1. Since all fibers point in one direction, the scrim can be ideally draped
    2. Good soakability with little resin consumption
    3. Can be draped very well around curves and edges
    4. Easy to cut
    5. Electrically conductive, infusible
    6. High strength and rigidity due to graphite-like fiber structure
    7. Biocompatible
    8. Transparent to x-rays
    9. Low specific weight
    10. Ideal for surface use (little fiber imprints)
    11. Ideal for processing with epoxy resin
    12. Textile semi-finished products made of pre-spread and plane-parallel laid fibers form the group of unidirectional fabrics; the fibers are usually laid at 0°, more rarely at 90°
    13. By laying the ud fabrics along the lines of force acting in the component, the lightweight potential of the carbon fiber is optimally exploited
    14. Ud fabrics consist of one or more superimposed fiber layers fixed with an epoxy-compatible binder thread
    15. The special spreading technique produces fabrics with high fiber parallelism, without knots and fiber twist
    16. Spread fibers absorb the resin better, resulting in highest laminate strengths
  3. Fabrics
    1. Carbon, glass, recycled ncf/preform materials
    2. Types of fabrics: mono, biaxial, multiaxial, nonwoven and hybrid
    3. Directions: 0°, -45° / +45°, 90°
    4. Weight: 50 g/m2, 300 g/m2, 450 g/m2, 600 g/m2
    5. Width 1520 mm to 3020 mm possible
    6. Materials: carbon fibers, glass fibers, 50 k
  4. Karl Mayer Malitronic Multiaxial Line
    1. Year: 2010
    2. Gauge: e3,5 e7
    3. Width: 138/120”
    4. 2 layersystems: -45° /90/ +45°
    5. Space requirement: 1200 m3
    6. Equipment: racks for tape spools and fleece rolls width 14”, 2 x 0° infeed for fleece rolls in working width, powder spreader with spreader roller and heating fields, integrated stenter frame, separate fabric take-off, sinter field, cutting device, winder, additional unwinder for reverse side powdering
  5. Karl Mayer Rs3 Msus Biaxial Line
    1. Gauge: e5
    2. Width: 138”/120”
    3. Guidebars: 2
    4. Beamframe: 30 x 42”
    5. Year: 2010 to 2013
    6. Mesh correct weft insertion
    7. Space requirement: 700 m2 per line
    8. Equipment: c-fiber creel with 140 coins, online spreading device with 4 levels, weft insertion system for mesh-specific insertion, binding with spreader roller and heating fields, separate fabric take-off, central cutting device and edge trimming, online monitoring of fabric quality
  6. Rs 3 Msus Stitch Point and Full Few of Line
    1. Knitting point
    2. Line 1
    3. Machine type: meshed fabric
    4. Rs3 msus biaxial powder field: powder will be placed on the fabric so that the fibers will be connected when heated
    5. Direct way to powder
    6. Rs 3 msus biaxial - fabric batcher
    7. Biaxial 1 batcher
    8. Biaxial 1 winder
    9. Rs3 msus - biaxial: online spreading device; controls and make the carbon fibers spread to a homogen closed fabric
    10. Online spreader 4 lines
    11. Online spreaders 4 rows
    12. Online spreading (2)
    13. Online spreading
    14. Online
    15. Operation panel
    16. Rs3 msus - biaxial: has online monitoring to watch the stitched fabric and reported it for high quality control
    17. Machine type: meshed fabric
    18. Online control of fabric
    19. Online controling
    20. Online monitoring
  7. Weft System
    1. Weftsystem of malitronic multiaxial -90 /0/+90
    2. Weftsystem from rs3 msus biaxial machines 0 - 90 °
  8. Shipping
    1. Requires 16 to 19 containers to ship all 3 lines