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NovaStar, DH109, Fully Automatic Mattress and Pet Pad Making Machine, 120 to 150 pcs/min, 180 kW (New)

NovaStar, DH109, Fully Automatic Mattress and Pet Pad Making Machine, 120 to 150 pcs/min, 180 kW

Description

  1. Overview
    1. Touch-control, PLC program control, easy to operate.
    2. Stepless control of the governor which can adjust the thickness and weight.
    3. The cotton core pattern repression does not fall off, clearly and firmly.
    4. The cotton core can be added to the polymer (SAP) quantitative add, weight adjustable.
    5. This machine is motor control, can produce 3 sizes of product.
    6. Hot melt tank capacity: 25 kg.
  2. Folding Specifications
    1. Folding size: width folding 1/3, twice folding; length folding twice folding.
    2. Width folding (one machine only fit for one folding size): 2 folding or 3 folding.
    3. Width folding: 1 folding or 2 folding.
    4. Folding method: 1/3 in the width direction, 2 times in the length direction.
    5. Number of folding layers: 3 layers.
    6. Each fold width: 135 to 200 mm.
  3. Production Process
    1. Water-absorbing layer feeding → water-absorbing layer diamond embossing → hydrophilic cloth and casting film feeding → hot melt glue machine spraying compound → vertical 1/3 type bag folding or → lengthwise cutting → continuous folding 2 times (position can be adjusted) → product conveying → finished output of the film processing wheel.
  4. Technical Parameters
    1. Function: embossing, cutting, folding of PET pad.
    2. Raw material width: hydrophilic cloth width ≤ 600 mm (slightly smaller than the width of the cast film).
    3. Water absorption layer width = hydrophilic cloth width: 50 to 60 mm.
    4. Cast film width ≤ 600 mm.
    5. Product unfolded size: 400 x 600 mm; 500 x 700 mm; 600 x 900 mm.
    6. Folded size: 135 x 200 mm; 170 x 250 mm; 200 x 300 mm.
    7. Speed: 120 to 150 pieces per minute.
    8. Finished product length: length error ≤ 5 mm.
    9. The position of the absorbent layer: the same length as the hydrophilic cloth and cast film.
    10. Water-absorbing laminated pattern: diamond pattern (customizable).
    11. Applicable raw materials: hydrophilic non-woven fabric about 20 gsm.
    12. Water absorption layer: 0.5 to 3 mm.
    13. Cast film about 25 gsm.
    14. SSS spunbond weight: 13 to 15 gsm.
    15. The inner diameter of the raw material core: 3 inches (75 mm).
    16. Raw material diameter: non-woven fabric ≤ 700 mm.
    17. Water absorption layer ≤ 1200 mm.
    18. Cast film ≤ 400 mm.
    19. Nonwoven roll maximum diameter: 650 mm.
    20. Film roll diameter: 450 mm.
  5. Machine Specifications
    1. Machine size (L x W x H): 15000 x 2000 x 1700 mm.
    2. Voltage: 480 V / 60 Hz.
    3. Power: 12 kW (without wood pulp section).
    4. Net weight: 6 t.
    5. Air compressor: ≥ 0.6 MPa, 1.2 m³/minute, 15 kW (customer furnishes).
    6. Requires 2 40 foot HQ containers.
    7. Time to build: approximately 122 days.