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Master, Indigo Dyeing Line, 2004, 1800mm Width, Karl Mayer-Rotal Sizing Box

Master, Indigo Dyeing Line, 2004, 1800mm Width, Karl Mayer-Rotal Sizing Box Sold

Description

  1. Overview
    1. Master indigo dyeing line
    2. Width: 1800 mm
    3. Roller width: 1800 mm
    4. Year: 2004 (dye vats and padders manufactured 1994 and reconditioned by Master when this line was extended and installed in 2004)
    5. Arranged for maximum flexibility for continuous dyeing and treatment for modern denims including mercerizing, bottoming, topping, sulphur dyeing and classic indigo blue
  2. Creel And Yarn Handling
    1. 2 beam creels (one creel can be prepared while the other is running)
    2. For maximum 14 beams of max diameter 1400 mm
    3. Automatic yarn tension adjuster
    4. Yarn pulling and feeding element
  3. Pre-Dyeing And Mercerizing
    1. Soda process or wetting or pre-dyeing vat, complete with padder
    2. 6 steam heated, PTFE coated timing cans 800 mm diameter for mercerizing
  4. Fixing And Washing Vats
    1. Fixing or 2nd wetting or washing vat, complete with stainless steel tank and mangle
    2. Neutralizing or washing vat
    3. Washing vat complete with stainless steel tank and padder
  5. Dyeing Section
    1. 6 dyeing vats complete with stainless steel tank
    2. Intermediate padders, with overhead oxidizing roller arrangement with finned stainless steel rollers
    3. Dancing roller
    4. Counter current dye circulation system on dye vats
    5. Control system for dyes with filters, dosing and pumps
    6. Circulation tank for indigo
    7. Overhead mounted steamer for color denim / oxidizer for indigo
  6. Post-Dyeing Treatment
    1. 3 washing or post dyeing treatment vats with intermediate padders
    2. Accumulator for automatic storage of dyed yarn when the sizing machine stops for beam change, 150 m content (5 minutes at 30 m/min)
  7. Drying Cylinders
    1. Drying cylinder pre-dryer range with 10 PTFE coated drying cylinders
    2. Drying cylinder range with 14 PTFE coated drying cylinders
  8. Sizing And Beaming
    1. Karl Mayer - Rotal sizing box with prewetting, 2002, double dip, double nip
    2. Karl Mayer - Rotal warp beaming head, 2002
    3. Roller width: 2840 mm
    4. Max. beam width: 2400 mm between flanges
    5. Max. weaving beam diameter: 1600 mm
  9. Preparation Kitchen And Chemical Storage
    1. Size preparation kitchen
    2. Indigo dye and chemicals storage system with:
    3. 2 tanks for chemical bath pretreatment
    4. 5 indigo tanks
    5. 1 sulphur black tank
    6. 3 stocking tanks for indigo
    7. 1 tank for softened water canopies
  10. Electrical
    1. Electrical control panels