THT, F.O.R., Nonwoven Needlefelt Production Line, 1995 to 2015, 1500mm Width

Description

  1. Overview
    1. Machines for the production of needlepunched felts
  2. Blending
    1. THT blending installation, year 2015, composed of 2 bale openers, 1200 mm width, with weighing scales, electronic system, equipped with ABB inverters
    2. THT reception conveyor for the weight measured fibers, 1500 mm width
  3. Opening
    1. THT preopener, 1500 mm width, for opening and blending the fibers dropped onto the reception conveyor, feeding table system with feeding roll, metallic pinned lags, medium density
    2. THT fixed double twist permanent magnet for detecting and stopping metallic particles
    3. THT condenser to transport and load the silo feeder of the fine opener
    4. THT silo feeding unit to accumulate and load the fibers to the fine opener
    5. THT fine opener, 1500 mm width, for accurate opening of fibers before the carding processing, feeding from top silo with feeding roll, metallic pinned lags, high density
    6. THT fixed double twist permanent magnet for detecting and stopping metallic particles
  4. Carding
    1. F.O.R. high capacity silo accumulator on top the hopper feeder to storage fiber, automatic unloading by undropping fibers into the hopper feeder, year 1995 updated on 2015
    2. F.O.R. hopper feeder to accumulate and blend the fiber before processing in the card, horizontal conveyor, vertical pinned apron, extra load fiber cleaner roll, and dropper roll on top
    3. F.O.R. motor fan to transport the fiber to the top of dossifier
    4. F.O.R. nonstop total width fiber dossifier into a vertical hooled box with feeding rolls
    5. Horizontal feeding table
    6. Feeding rolls group of 2+2+3 with 80/90/80 mm diameter respectively
    7. Double licker-in feeding device with 450 mm diameter each, on top of 2nd licker-in set a couple of worker 200 mm diameter and stripper 110 mm diameter
    8. Transport roll of 250 mm diameter between licker-in and mainswift
    9. 1st mainswift of 850 mm diameter with 3 couples of workers 200 mm diameter and strippers 110 mm diameter set on it
    10. 1st communication roll of 850 mm diameter between 1st main swift and 2nd transport roll
    11. 2nd transport roll of 250 mm diameter between 1st communication roll and mainswift
    12. 2nd swift of 850 mm diameter with 3 couples of workers 200 mm diameter and strippers 110 mm diameter set on it
    13. Exit doffer of 850 mm diameter
    14. Fiber take up roller at exit, 250 mm diameter
    15. Complete with motors and inverters, machine in running conditions
  5. Crosslapping
    1. Guasch SV92 type crosslapper, suitable to feed carding machines up to 2500 mm width, year 2000 updated on 2015
    2. Infeed conveyor 2700 mm width manufactured on PVC
    3. Exit conveyor 5200 mm width, manufactured in wooden lags to avoid static charges
    4. Complete with servo motors and inverters
  6. Needlepunching
    1. SNM SN-Z015A-600 preneedle loom, 6.0 m width, year 2015
      1. Downstroke type
      2. Convergent double feeding conveyors
      3. Fingers feeding units
      4. Single table
      5. 4000 needles per lineal meter density approx.
      6. Alu type needleboards with polyurethane coating
    2. SNM SN-Z015A-590 needleloom, 5.9 m width, year 2015
      1. Upstroke type
      2. Single table
      3. 5000 needles per lineal meter density approx.
      4. Alu type needleboards with polyurethane coating
    3. SNM SN-Z015A-590 needleloom, 5.9 m width, year 2015
      1. Downstroke type
      2. Single table
      3. 6000 needles per lineal meter density approx.
      4. Alu type needleboards with polyurethane coating
  7. Slitting, Crosscutting and Winding
    1. THT slitting unit with 4 circular blades regulable on width with pneumatic pistons to execute or avoid the working process of each as desired, year 2015
    2. THT crosscutting unit with driven circular blade
    3. THT rolling up winder with double contact rolls, 5600 mm nominal width