Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

Thibeau, Rieter-Perfojet, Complete Spunlace Line, 2000, 3500mm Working Width, 600 kg/hr

Thibeau, Rieter-Perfojet, Complete Spunlace Line, 2000, 3500mm Working Width, 600 kg/hr

Description

  1. Overview
    1. One set of opening, metering and blending equipment consisting of four weighing feeders 1600 mm wide with 3900 mm long conveyor, one blending conveyor 13830 mm long with 2-way running, five pressure rollers, one horizontal opener 1000 mm width, one sap air-fiber separator for card waste, four delivery blower fan VT540 TR, two blending boxes SM 2500 x 10, one vertical fine opener 1500 mm width, eight auto fiber diverters flap, two metal detector with bagging device, one electronic control panel, one PC with graphic display.
    2. One Thibeau card CA11, working width 3000 mm, model R35PFLL/CA11, consisting of intermediate storage box type TMS, chute feeder type TCF, dust remove box for TMS and TCF, auto-ieveiller ACE, card CA11 type R35 PPLL, with complete electrical equipment and standard accessories.
    3. One Asselin crosslapper.
    4. One Asselin web-drafter, working width 4400 mm.
    5. One Thibeau card feeder.
    6. One Rieter-Perfojet spunlace machine with 3 cylinders and 7 injectors, working width 3600 mm.
    7. One Fleissner drum dryer, working width 3600 mm, 8 type, 2 drums.
    8. One Bastian automatic winder, working width 3600 mm.
    9. One lot electrical controls, 380 V, 50 Hz.
    10. One lot auxiliary equipment for the spunlace unit.
    11. Year 2000.
  2. Spunlace Machine Specification
    1. Machine width: 3500 mm.
    2. Water jets working width: 3500 mm or less.
    3. Production rating: 600 kg/hr (to be confirmed according web forming system).
    4. Mechanical speed: 150 m/min.
    5. Operating speed: 5 to 60 m/min.
    6. Grammage: 50 to 200 gsm from web forming, up to 300 gsm for needlepunched webs.
    7. Fibers: 1 to 3 deniers viscose, polyester, PA microfibres.
    8. Multi side entanglement: 5 sides.
    9. Injectors: 6.
    10. Entanglement rolls: 3.
    11. Finishing conveyor: 1.
    12. Pre extraction box before dryer: high vacuum.
    13. PC control and supervision: Perfojet software.
    14. Filtration: by buyer, capacity 200 m³/hr.
  3. Detailed Equipment Description
    1. One first conveyor (conveyor 1) for pro wetting and pre-entanglement of the web.
    2. One cylinder for second stage of bonding.
    3. Two cylinders for further steps of entanglement.
    4. Outlet finishing conveyor and dewatering.
    5. 6 injectors.
    6. The water circulation system for man/made fibers.
    7. The electric and control cabinets.
    8. The supervision system.
    9. The support services described in the quotation.
    10. First conveyor allows introduction of the web from the cards to the jetlace unit; a pre-wetting unit (conveyor type) located over this conveyor ensures compacting and pre-wetting of the web before the first injector; the ramp inside the prewet conveyor is supplied with spraying nozzles of self cleaning type connected to an independent centrifugal pump (PP) included in supply; the injector (N01) over the conveyor ensures pre-entanglement of the web; the dewatering suction box below this injector is connected to a vacuum exhauster approximately 1.0 meters vacuum for maximum compaction of the web after pre-wetting and pre-entanglement; the conveyor is driven by an AC motor at variable speed included in supply.
  4. Drying Line Specification
    1. For carded, crosslapped web.
    2. Material: PES, PA (80 % PA, 20 % PES).
    3. Speed: 5 to 60 m/min (mechanical speed).
    4. Material width: 3500 mm.
    5. Water jet width: 3550 mm.
    6. Production rate: max. 900 kg/h (fibers).
    7. Drying temperature: 120 °C.
    8. Capacity: 1260 kg fibers/h, 756 kg water/h.
    9. 300 g/m², 80 % PA/20% PES 1.5 den.
    10. Heating system is laid out for 1100 kg H₂O/h (1260 kg fibers/h).
    11. Comprising one drying line and one electric system/line control system.
    12. Operating side of the line: left seen in production direction.
    13. Line execution: according to DIN/VDE/IEC/VGB4.
    14. Operating voltage: 3 x 380 (400) V AC +6/-10 %, 50 Hz ± 1 Hz L1, L2, L3, N, PE (TN-C-S system).
    15. Control voltage: 230 V AC, 50 Hz, isolated via control transformer, earth fault monitoring, and 24 VDC.
    16. Protection type/insulation class: DC motors IP 23/F, AC motors IP 54/F, indicating and operating elements IP42.
    17. Control panels: make Rittal, system 4000, W 600/800/1200 mm x D 600 mm H 2200 mm with cable/transport base, cable supply from the bottom, main circuit-breaker at the front, with roof fans.
    18. Site conditions: ambient temperature for control panels 0 to +35 °C, humidity rating F, relative air humidity < 75 %, no moisture condensation, storing temperature -40 to +70 °C, no vibration, no shock, site altitude less than 1000 m (above sea level).
    19. Electrical capacities version: 2 x 55 kW AC frequency controlled fan drives (dryer), 2 x 3 kW AC frequency controlled machine (dryer), 1 x 1.1 kW AC frequency controlled machine (dryer), 117.10 kW total.
    20. Installed heating capacity: 680,000 kcal/h.
    21. Consumption: lower, depending on products.
    22. Painting: machines RAL6011, drives RAL 7035 (light grey), control panels RAL 7032 (pebble grey).
    23. Operation side: left.
    24. Length cutting device: shear cut (alternative squeeze cut).
    25. Cross cutting device: driven circular knife.
    26. Designation: English.
    27. Painting machinery: RAL 6011 pur structure green, turning parts protection devices yellow, control desk RAL 7032 gray.
    28. Required air pressure: 6 to 7 bar.
    29. Voltage: 400 V, 50 Hz, 3 phases.
    30. Control voltage: 24 V DC.
    31. Voltage: 380 V, 50 Hz, 3 ph without neutral conductor.
    32. SPS: Siemens S7.
    33. Drives: Siemens.
    34. Cable length: max. 30000 mm control cabinet to machine.
    35. Control cabinet: 2000 mm high, 100 mm base, 500 mm deep.
    36. Cable inlet: from the bottom.
    37. Installation: included.
  5. Winder Specification
    1. System will work full automatic including reel change, lay-on handling etc.
    2. One pendulum roller system, pneumatically balanced, with potentiometer mounted on its rotary point for synchronisation between AC-drives located in front and behind.
    3. One operation platform between pendulum roller system and winder, with accessibility to length cutting unit, edge trim winders and suction nozzles for cutting device; material direction under operation platform effected by three corresponding adjusted guiding rollers.
    4. One full automatic in-line cutting winder.
    5. Roller width approx. 3700 mm.
    6. Max. material width: 3500 mm.
    7. Material: non-wovens (nylon, PE).