Wartsila, 18V32, 6MW HFO Generator, 50Hz, 6.6KV

Description

  1. Overview
    1. Two Wartsila 18V32 HFO generator sets, each rated at 6 MW.
    2. Running hours: 4175 hours (item 001) and 3784 hours (item 002).
    3. Alternators: Jyoti Ltd (item 001) and Leroy Somer (item 002).
    4. Frequency: 50 Hz.
    5. Voltage: 6.6 kV.
  2. Generator Set 1 (Item 001)
    1. Engine make: Wartsila.
    2. Engine type: 18V32.
    3. Power capacity: 6 MW.
    4. RPM: 750.
    5. Running hours: 4175.
    6. Unit generation: 13528.98 MW.
    7. Alternator make: Jyoti Ltd.
    8. Alternator type: THG B 195-8-D5.
    9. Alternator KVA: 7500.
    10. Alternator RPM: 750.
    11. Alternator Hz: 50.
    12. Alternator volt: 6600.
    13. Generator KW: 6000.
    14. Generator KVA: 7500.
    15. Generator volts: 6600.
    16. Generator amps: 656.
    17. Generator RPM: 750.
  3. Generator Set 2 (Item 002)
    1. Engine make: Wartsila.
    2. Engine type: 18V32.
    3. Power capacity: 6 MW.
    4. RPM: 750.
    5. Running hours: 3784.
    6. Unit generation: 12186.74 MW.
    7. Alternator make: Leroy Somer.
    8. Alternator type: PA 160 G 105-95-8P.
    9. Alternator KVA: 8200.
    10. Alternator RPM: 750.
    11. Alternator Hz: 50.
    12. Alternator volt: 6600.
    13. Generator KW: 6560.
    14. Generator KVA: 8200.
    15. Generator volts: 6600.
    16. Generator amps: 717.3.
    17. Generator RPM: 750.
  4. Common Ancillary Components (Generator Set 1)
    1. Lubricating oil separator unit: Alfa Laval, type MOPX-207, control unit DCU-30, capacity 2000 LPH, 7.5 kW.
    2. HT water preheating unit: Kirloskar, type KDP 20/13 Q, RPM 2900, flow 42 m³/hr, pressure 2 bar, temperature 70/80 °C, capacity 3.0 W/cm², fluid treated water, heater 30 kW.
    3. Fuel supply unit: IMO, model ACE 038K2, 70 LPM, RPM 2900, CST 100/250, pressure 3.7 bar, 3.7 kW, screw type.
    4. Lubricating oil filter: Finn-Filter-Oy, type FFP, design pressure 11.0 bar, working pressure 8.0 bar, working temperature 100 °C, filtration size 30, surface area 150, flow media HSD.
    5. Lubricating oil plate heat exchanger: Alfa Laval, model AK 20 FM, pressure 10 bar, working temperature 110 °C, 154 plates (L-647 mm).
    6. LT water plate heat exchanger: Alfa Laval, model AK 20 FM, pressure 10 bar, working temperature 110 °C, 174 plates (L-735 mm).
    7. HT water plate heat exchanger: Alfa Laval, model AK 20 FM, pressure 10 bar, working temperature 110 °C, 50 plates (L-202 mm).
    8. Pre-lube pump: IMO, screw type, model ACG 60-2N3F, 11 kW, pump head 33 m, pressure 2.0 kg/cm², RPM 2900.
    9. Air receiver tank: Geecy Engineering Corporation, design pressure 33.6 kg/cm², test pressure 50 bar, full water weight 1000 kg.
    10. Turbocharger A bank: ABB, type VTR 354-11, number HT 830041.
    11. Turbocharger B bank: ABB, type VTR 354-11.
    12. Governor: Woodward, type PGG-58, engine speed 750.
    13. Fuel feeder unit: Allweiler Tushaco Ind. Ltd., 35 LPM, 3.7 kW.
    14. Air compressor unit 1: Ingersoll Rand, model 15T2, 22 kW, pressure 30 bar.
    15. HFO day tank: capacity 40 kL, heater 5/GP-013F2, insulated.
    16. HFO settling tank: capacity 30 kL, heater 1/-GP-012F2, insulated.
    17. HFO unloading unit 1: Initial Corporation Gujarat, discharge 415 LPM, size 3 x 3, fitting frame DSP, type ICR X 300 S, 25 MT at 1450 RPM.
    18. HFO separator: Alfa Laval, type MOPX-308 SGT-24, control unit EPC-400, capacity 3500 LPH, motor 30, RPM 1500.
    19. FO transfer unit: 2 pumps without motor, capacity 2.2 kW.
    20. Raw water pump: 3 units, 6 UP 3, 15 deg (2 units) and UP 150/388 (1 unit).
    21. Cooling tower: Matangi.
    22. Chimney: 76000 mm with supporting structure.
  5. Common Ancillary Components (Generator Set 2)
    1. Lubricating oil separator unit: Alfa Laval, type MOPX-207, control unit DCU-30, capacity 2000 LPH, 7.5 kW.
    2. HT water preheating unit: Kirloskar, type KDP 20/13 Q, RPM 2900, flow 42 m³/hr, pressure 2 bar, temperature 70/80 °C, capacity 3.0 W/cm², fluid treated water, heater 30 kW.
    3. Fuel supply unit: IMO, model ACE 038K2, 70 LPM, RPM 2900, CST 100/250, pressure 3.7 bar, 3.7 kW, screw type.
    4. Lubricating oil filter: Finn-Filter-Oy, type FFP, design pressure 11.0 bar, working pressure 8.0 bar, working temperature 100 °C, filtration size 30, surface area 150, flow media HSD.
    5. Lubricating oil / HT / LT plate heat exchanger: Alfa Laval, model AK 20 FM, pressure 10 bar, working temperature 110 °C.
    6. Pre-lube pump: IMO, screw type, model ACG 60-2N3F, 11 kW, pump head 33 m, pressure 2.0 kg/cm², RPM 2900.
    7. Air receiver tank: Geecy Engineering Corporation, design pressure 33.6 kg/cm², test pressure 50 bar, full water weight 1000 kg.
    8. Turbocharger A bank: ABB, type VTR 354-11, number HT 830041.
    9. Turbocharger B bank: ABB, type VTR 354-11.
    10. Governor: Woodward, type PGG-58, governor drive set speed 853-1022, engine speed 750.
    11. Fuel feeder unit: Allweiler Tushaco Ind. Ltd., 35 LPM, 3.7 kW.
    12. Air compressor unit: Ingersoll Rand, model 15T2, 22 kW, pressure 30 bar.
    13. HFO day tank: capacity 40 kL, heater 5/GP-013F2, insulated.
    14. HFO settling tank: capacity 30 kL, heater 1/-GP-012F2, insulated.
    15. HFO unloading unit 1: Initial Corporation Gujarat, discharge 415 LPM, size 3 x 3, fitting frame DSP, type ICR X 300 S, 25 MT at 1450 RPM.
    16. HFO separator: Alfa Laval, type MOPX-308 SGT-24, control unit EPC-400, capacity 3500 LPH, revolution 118-125, motor 30, RPM 1500.
    17. FO transfer unit: 2 pumps without motor, capacity 2.2 kW.
    18. Chimney: 2 units, pump without motor.
  6. Scope of Supply
    1. HFO tanks: 4 units.
    2. HFO sludge tanks: 4 units.
    3. Cooling tower.
    4. Cooling water pump sets: 3 units.
    5. HFO separators: 2 units.
    6. HFO unloading pump set: 1 unit.
    7. HFO transfer pumps: 2 units.
    8. HFO feed pumps: 2 units.
    9. Booster unit: 2 units.
    10. HFO filter unit: 2 units.
    11. Pre-lube pump: 2 units.
    12. Heat exchangers: 4 units.
    13. Water preheater unit: 2 units.
    14. Lube oil separator: 2 units.
    15. Charge air filter unit: 4 units.
    16. Silencer: 2 units.
    17. Chimney with supporting structure: 2 units.
    18. DG set: 2 units.
    19. P&V system: 2 sets.
    20. All water pipe lines.
    21. All fuel lines.
    22. Maintenance water tank: 1 unit.
    23. Water pressure unit: 1 unit.
    24. High pressure air compressor: 4 units.
    25. Air receiver: 2 units.