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E-Gas, Synthetic Natural Gas Production Plant, 2014, 500,000 TPD, Coal-to-SNG

Description

  1. Overview
    1. Synthetic natural gas production plant (coal to SNG).
    2. New, never used.
    3. Installed and commissioned in 2014.
    4. Capable of converting 2 million tons of coal into 500,000 tons of natural gas per year.
    5. Production is 5,500 mt/day of sub-bituminous coal processed into syngas and catalytically converted to methane.
    6. Utilizes 2 + 1 gasification trains with feedstock of 5,500 tpd of sub-bituminous coal, up to 20% pet coke blend.
  2. Process
    1. Coal gasification of coal.
    2. Heat recovery.
    3. Dust collection.
    4. Water gas production.
    5. Desulfurization/separation of CO2.
    6. SNG synthetic.
    7. Drying/compressing.
    8. SNG product.
  3. Features
    1. Methane production in 2nd stage results in smaller shifts, AGR and methanation units.
    2. HP steam coupled with process heat from methanation enhances thermal efficiency.
    3. Long operating experience with petroleum coke and sub-bituminous coal at world scale.
    4. Low start-up emissions.
    5. Higher capacity trains.
    6. Lower carbon slag product.
    7. Leverages KY new gas design experience.
    8. E-gas™ technology enhancements improve SNG project economics.
    9. Builds on lengthy E-gas™ operating experience processing petcoke, sub-bituminous coal and bituminous coal.
  4. Specifications
    1. Year: 2014.
    2. Type: Coal to natural gas conversion.
    3. Rating: Massive.