Karl Mayer, Indigo Slasher Dyeing Line, 2004, 2000mm Width, 14 Beams Creel, 12 Sizing Cylinders

Description

  1. Overview
    1. Karl Mayer indigo dyeing machine
    2. Slasher line
    3. HTP Karl Mayer indigo slasher dyeing machine
    4. Trademark HTP Karl Mayer
    5. Year 2004
  2. Entry Creel
    1. 14 beams with pneumatic brake
    2. Beam diameter 1400 mm
    3. Beam length 1800 mm
    4. Roll width 2000 mm
  3. Dyeing Section
    1. 1 box prewetting rubber roll, 10 ton each
    2. 2 boxes washing (double squeezing)
    3. 4 boxes indigo dyeing
    4. 1 box double squeezing indigo dyeing reactor with nitrogen and steamer (closed box, also for black dyeing)
    5. 1 box washing with double squeezing
    6. 1 topping box
    7. 10 boxes indigo circulation, 3 pumps, 60 ton
    8. 2 washing boxes with double squeezing
    9. 3 chemical dosing tanks, capacity 1200 lt, with double pumps (one active, one standby)
    10. 1 chemical box level control, 2 chemical box dosing with flowmeter
    11. 1 tank for preparation tank
    12. 1 section caustic soda tank and pump
    13. 1 sodium hydrosulphite feeding system
  4. Pre-Drying Section
    1. Teflon coated 8 drying cylinder, 800 mm diameter
    2. Non-stop yarn accumulator, 41 rolls, yarn capacity 100 mts
  5. Direct Warper
    1. Karl Mayer 2004 direct warper
    2. 1800 mm working width, 504 cones V creels
    3. Beam diameter 1400 mm
    4. With 20 sets beams
  6. Sizing Section
    1. 1 box sizing box (double nip double dip)
    2. 12 drying cylinder for sizing (4 drying cylinder teflon coated)
    3. 1 small accumulator for nonstop working
    4. Moisture control
    5. Beam delivery section with working length 2600 mm, diameter 1100 mm
    6. 4 reserve tank, capacity 10 ton
    7. 1 sizing dosing tank, capacity 1200
    8. 1 number size cooking tank, 1000 lt
  7. Dimensions
    1. Total length of machine 77000 mm
    2. Total width of machine 5200 mm