Description
Composed of two shredders with feed and connecting conveyor including one set of machines, one double shaft and one four shaft, both are 2000mm (80 inches working width), capacity 500 passenger tires per hour, output is 25mm x 25mm particle
Project; for passenger tires 500 pieces per hour
Item 001 (First Shredder)
Double shaft shredder 160kW x2 motor
Quantity: 1 Set
Item 002 (Second Shredder)
Four shaft shredder 200kW x2 motor
Quantity: 1 Set
Item 003
Input conveyor 1600mm width, length 12,000mm (12 meters)
Quantity: 1 Set
Item 004
Connecting shredder conveyor 1200mm width, length 12,000mm (12 meters)
Quantity: 1 Set
Part I. First Shred Double Shaft Shredder
1. Shredder Description of Technical Parameters
No. | Machine Model | Features | Remarks | |
Quantity /Parameter | Unit | |||
1 | Double Shaft Shredder | Number of knives: 40 pieces | Size φ680 x 50mm (OD. x T) | H13 |
2 | Number of spacers: 40 pieces | Size φ400 x 50mm (OD. x T) | Q345 | |
3 | Number of shafts: 2 pieces | Size φ 320 x 3400mm (OD. x T) | 40CR | |
4 | Shredder Chamber Inside Dimension | 2100 x 1300mm (L x W) | 2,000mm working width | |
5 | Main Shaft Speed | 8 r/min | ||
6 | Motor Power | 160 kW x 2 sets | ||
7 | Reducer | P18 planet model x 2 sets | ||
8 | Output | Output Capacity | 500 pieces tires per hour | |
9 | Output Size | Not equal | ||
Voltage 220V/380V/415V/440V or refer client requirement | ||||
Machine gross weight 25,000 kgs | ||||
2. Main Components Parts
No. | Item | Origin | Images of Part |
1 | 1. Reducer-Planetary Type | Tongli top brand in transmission build area. |
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2 | 2. Main Motor (XP Type) | Wananmotor VMM 60 years experience on different motor design and build |
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3 | 3. Electrics | Schneider | |
5 | Shaft Material | 40CR -material it has good comprehensive mechanical properties, good low temperature impact toughness and low notch sensitivity. HB280-320 |
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7 | Controller | Siemens touch screen control panel PLC -easy to operate and responsive (English language) |
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8 | Bearing/ Coupling | Harbin-over60 years experience on bearing area |
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3. Machine Mechanical Parts
I. Design and Structure
Shredder Main Body Advantages Heavy rotating knives, high crushing efficiency rotating knives and fixed knife are cast with alloy steel, strong, long service life, thick iron frame plate, high torque resistance, very strong, easy to adjust, low maintenance cost, economical and durable. The machine yield calculated theoretically, and the specific use should be determined according to the actual density and shape of the material to be shredded |
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Shredder Chamber Section 1. Rotary Blade 2. Spacer 3. Shaft The frame of the twin-shaft shredder the main part of the shredder unit, which includes the blades, the spacers, the shafts and the shredder chamber. Users can customize the shredding machine frames of different sizes according to the production requirements of different materials in time. |
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Control Panel Details 1. The display screen is a 7-inch display of Siemens touch Smartline series, with precise touch and real-time control. 2. Can control the machine's forward rotation, reverse rotation, and the conveyor belt (optional configuration, according to customer needs configuration) transmission. And time can be programmed. 3. The device will automatically reverse when it encounters jammed material during operation, ensuring that the machine will not damage the motor due to overload. 4. The operation screen is easy to learn and practical. |
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Part II. Final Machines Images
Shredder Chamber
Reasonable design, saving energy consumption under the premise of reaching the capacity required by customers.
Part II Second Shredder Four Shaft Shredder
1. Technical Description
No. | Item | Features | Remarks | |
1 | Four Shaft Shredder | Number of knives: 144 pieces | Size φ480 x 28mm (OD. x T) | H13 |
2 | Number of spacers: 144 pieces | Size φ300 x 28mm (OD. x T) | Q345 | |
Number of shafts: 4 pieces | Size φ240 x 3200mm (OD. x T) | 40CR | ||
Shredding Chamber Dimension | 2000 x 1350mm (L x W) | 2000mm working width | ||
Motor Power | 200 kW x 2 sets | |||
RPM | 15 r/min | |||
Reducer | P17 planet series x 2sets | |||
Output | 1. Output Size | 25 x 25mm | ||
2. Ouput Capacity | 500 pieces per hour | |||
Machine Gross Weight 27,000 kgs | ||||
2. Main Components
Item | Origin | Images |
1. Reducer-Planetary Type | Tongli top brand in transmission build area. |
|
2. Main Motor (XP Type) | Wananmotor 60 years experience on different motor design and build |
|
3. Electrics | Schneider | |
5. Shaft Material | 40Cr -material it has good comprehensive mechanical properties, good low temperature impact toughness and low notch sensitivity. HB280-320 |
|
7. PLC | Siemens touch screen control panel PLC -easy to operate and responsive (English language) |
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8. Controller Panel | Siemens | Smart Line Series 7 inch touch screen |
9. Bearing and Couplings | HRBIN/HWL |
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4. Images
I. Design and Structure
Four shaft axis shredder features the four-shaft shredder is mainly composed of four sets of shredding blades, bearing box, box support, feeding system, power system and electrical control system. The intelligent control system of the four-shaft machine enables each cutter roller to have independent crushing and protection action, which improves the shearing frequency and output. The main shaft of the four-axis machine is responsible for shearing, and the auxiliary shaft is for feeding. Through the optimization of the shear structure and control principle, said four-axis crusher has achieved a major breakthrough in crushing efficiency. In addition, S series four-axis machine includes hydraulic and motor coordinated drive, which not only has the effect of hydraulic drive with large torque and flexible regulation, but also retains the advantages of high motor drive efficiency and economic energy saving, providing a solution for heavy crushing condition with high particle size requirement. Four – shaft for composite shredding, instead of the traditional two - shaft, more efficient.. Optimized knife box force designed to reduce vibration and strain. Reducer bearing block integral design to avoid frame distortion. European steel for the of knives, very stable quality. Through a strict heat treatment process, the alloy spindle is very tough with an internal hexagon axial surface, with surface hardening treatment, abrasion and impact resistance German welding technology, easy maintenance, high hardness, central lubrication system PLC automatic lubrication etc. Advantages: Compared with the four shaft machine, it is easier to process the shredding, high efficiency Suitable frame parts, no need to add auxiliary pressing mechanism, high blade has self-cleaning function for low blade |
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Chamber Section 4. Rotary Blades 5. Spacers 6. Shaft-Four Shafts The frame of the four-shaft shredder is the main part of the shredder unit, which includes the blades, the spacers, the shafts and the shredder chamber. Users can customize the shredding machine frames of different sizes according to the production requirements of different materials. |
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Control Panel Details 1. The display screen is a 7-inch display of Siemens touch SmartLine series, with precise touch and real-time control. 2. Can control the machine's forward rotation, reverse rotation, and the conveyor belt (optional configuration, according to customer needs configuration) transmission. And time can be programmed. 3. The rolls will automatically reverse when they encounters jammed material during operation, ensuring that the machine will not damage the motor due to overload. 4. The operation screen is easy to learn and practical. |
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Part III Conveyors
1. Input Conveyor
Length 12,000mm, width 1600mm
2. Connecting conveyor from S 2000 to S 2000, length 12,000mm (12 meters), width 1200mm
Quantity: 1