Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

FilterBoxx, RemoteBoxx MBR 250, Wastewater Treatment Plant, 48,000 GPD Average Flow, 60,000 GPD Max Flow, 1,200-Person Camp Capacity

FilterBoxx, RemoteBoxx MBR 250, Wastewater Treatment Plant, 48,000 GPD Average Flow, 60,000 GPD Max Flow, 1,200-Person Camp Capacity

Description

  1. Overview
    1. Designed for a 1,200-person camp wastewater treatment plant (WWTP).
    2. Average flow: 48,000 gpd.
    3. Peak flow (from collection system to WWTP eq tank): 250 gpm.
    4. Peak flow (from WWTP eq tank to main WWTP system): 59 gpm.
    5. Based on a population of 1,200 people and a per-capita wastewater generation rate of 50 gallons/person/day.
    6. Filterboxx will provide the design, fabrication and supply of four (4) wastewater treatment (WWTP) units for the Keystone XL pipeline remote workforce housing camps.
    7. The four pipeline camps that these initial wastewater treatment plants are intended for are: Hinsdale (Montana), Glendive (Montana), Opal (South Dakota), and Philip (South Dakota).
    8. This scope of work includes the design, fabrication, and supply of WWTP units for the four (4) above-noted camps only.
    9. It is planned to use the same treatment system for each camp that requires a WWTP, for consistency of permitting, installation, and operations.
    10. The wastewater treatment system is known as the Remoteboxx MBR 250 system.
  2. Design Basis
    1. The treatment plant is intended to treat wastewater generated by a total contributing population of up to twelve hundred (1,200) people.
    2. Based on a per-capita wastewater generation rate of 50 gallons/person/day (gpd), the nominal design flow is 60,000 gpd.
    3. Design flows for 1,200-person camp WWTP: average flow 48,000 gpd (based on an assumed average camp occupancy rate of 80%), maximum day flow 60,000 gpd (based on a population of 1,200 people and a per-capita wastewater generation rate of 50 gallons/person/day), peak flow (from collection system to WWTP eq tank) 250 gpm, peak flow (from WWTP eq tank to main WWTP system) 59 gpm.
    4. Note that the minimum operational capacity of the Remoteboxx MBR 250 system is approximately 1,500 gpd.
  3. Influent Wastewater Quality
    1. The wastewater treatment systems have been designed on the wastewater quality provided by Target Logistics in April 2018 (with adjustments made for TSS, TKN, and TP), and summarized in the following table.
    2. BOD5: 538 mg/L.
    3. TSS: 544 mg/L.
    4. TKN: 80 mg/L.
    5. NH3-N: 54 mg/L.
    6. TP: 22 mg/L.
    7. Alkalinity: 450 mg/L as CaCO3.
    8. pH: 6.5 - 8.5.
  4. Treated Effluent Water Quality
    1. The following treated effluent water quality is anticipated following equipment start-up and stabilization of the biological treatment system and depending on the influent wastewater flow and quality provided in the previous sections.
    2. BOD5: design value < 25 mg/L, typical operating value < 10 mg/L.
    3. TSS: design value < 25 mg/L, typical operating value < 10 mg/L.
    4. Ammonia: design value < 2 mg/L, typical operating value < 1 mg/L.
  5. Scope of Supply by Filterboxx - Capital Purchase
    1. Equipment - Remoteboxx MBR 250 WWTP.
    2. The Remoteboxx MBR 250 system consists of one treatment system building, mounted on a roll-off skid for ease of loading/unloading, that contains the majority of the tanks and equipment, with four external tanks.
    3. Dimensions of the treatment system: one treatment system building measuring 8' w x 40' l x 9.5' h, two equalization tanks each measuring 8.5' w x 46' l x 10.5' h, one aerobic bioreactor tank measuring 8.5' w x 46' l x 10.5' h, one sludge digestion tank measuring 8.5' w x 46' l x 10.5' h, one sludge transfer pump enclosure measuring approximately 8' w x 8' l.
    4. The following equipment is pre-installed into the treatment system building: a 40-foot long modified ISO container building, with double doors on each end, three standard man doors, insulation, heating, lighting, and ventilation.
    5. All mechanical and electrical interconnections within the building are completed in the shop prior to shipping.
    6. 2-mm automatically-cleaned influent mechanical screen with compactor.
    7. Influent tank with submersible influent transfer pump.
    8. Antifoam chemical dosing system.
    9. Membrane feed pumps and RAS pumps.
    10. Ultrafiltration membrane systems, including two stainless steel side-loading membrane tanks, hollow fiber membranes, permeate and backwash pumps, membrane aeration blowers, and sodium hypochlorite cleaning systems.
    11. Treated effluent water storage tank (small volume, for in-plant use).
    12. Treated effluent discharge pump.
    13. Treated effluent turbidimeter.
    14. Surge arrestor.
    15. RAS flow transmitters.
    16. Cold weather package including building heating and power supply for external heat trace.
    17. Eye wash and first aid kit.
    18. Instrumentation and valves included with above systems.
    19. Schedule 80 PVC piping for liquids; stainless steel and CPVC piping for air.
    20. Central control panel with PLC, HMI, and required motor starters and VFD's.
    21. Call-out / remote monitoring/access (Ethernet/internet connection by others).
    22. Building power distribution / lighting panel.