Zimmer, Chromojet HSV800, 2018, 4200mm Width, 16 Colors, 512 Jets

Description

  1. Overview
    1. Chromojet printing machine, width 4200 mm, year 2018
    2. Model: CHR800 16X512
    3. Includes sampling equipment
    4. Full line: entry, steamer, washer, dryer, roll up
    5. Full automatic dye kitchen
    6. Carpet width: 2000 to 4200 mm
    7. Carpet pile weight: 300 to 2500 g/m²
    8. Carpet height: 3 mm to 20 mm
    9. Voltage: 380 volts / 3 phases / 50 cycles; +/- 5%
    10. Number of colors: 16
    11. Jets per color: 512 type HSV800
    12. Resolution: 38, 50 or 76.2 dpi
    13. Nozzle type: 250 µ
    14. Carpet material: nylon, wool and modified polyester
  2. Printing Speed
    1. Based on a head speed of 70% up to 90% and a print width of 4.2 m
    2. 76 dpi: 1.1 to 1.4 m/min
    3. 50 dpi: 1.7 to 2 m/min
    4. 38 dpi: 2.1 to 2.5 m/min
    5. The machine would have the possibility of running in double speed, which would give about 80% additional speed to the above mentioned single speeds
    6. The color range in process color printing with 8 colors is limited
    7. The machine has the possibility of running in double speed in process color printing with 8 colors
  3. Chromojet Printer HSV800 4000 16C X 512
    1. Machine frame: solid steel frame
    2. Fabric transport: extra strong rollers for precise belt tracking
    3. Automatic belt guiding unit with motor driven guiding roller, analog sensor and limit switches
    4. Conveyor belt with pins
    5. High precision gearbox with servo drive
    6. Stainless steel bar on entry side, driven extraction roller on exit side
    7. Loop control at entry and exit: to synchronize entry and steamer
    8. Entry side: loop control with guiding roller and laser distance sensor
    9. Exit side: loop control with laser distance sensor and limit switch (photo cell)
    10. Printing carriage: frame with solid aluminum profile structure
    11. Color supply unit for 16 colors with pressure control
    12. 2 energy chains for color supply hoses and cables
    13. High precision guiding rails with special coating
    14. Servo drive with parallel shaft and 2 precision gearwheels
    15. Rack and pinion drive with helical gearing
    16. Height adjustment: 0 to 50 mm of complete bridge
    17. 4 lifting gears driven by AC motor; height detection with analog sensor
    18. Automatic washing system: for pumps, filters and color supply system on the print head; air injection for better cleaning result
    19. Color supply: 16 pumps each with one main filter, 16 set pre-filter and 16 set last chance filter
    20. Machine control: PC with "soft PLC"
    21. Software: for PLC and data transfer
    22. Cables: all cables are included from cabinets to the machines
  4. Suprapress Penetrating and Pressing Station
    1. 2 press rollers (one with rubber coating and one with chromium coating)
    2. Gap adjustment with 0.1 mm steps
    3. Gap can be opened to max. 50 mm during continuous operation of the line
    4. 3-stage roller cleaning and drying
    5. Inverter controlled drive
    6. Synchronization between Chromojet printer and Suprapress as well as steamer inlet
    7. The user will have an option not to use pressing station at all times
    8. The maximum opening of the press station will be 50 mm
    9. Electrical control unit
    10. Drive system for Suprapress
    11. Synchronisation and adaption to the program
    12. All special cables are included
  5. Chromojet Sample Printer CHR800 1200 16 X 32
    1. Printing width: 1200 mm x 1200 mm
    2. Number of jets per color: 32
    3. Number of colors: 16
    4. Pattern resolution: 38, 50 or 76 dpi
    5. Carpet pile weight: 300 to 2500 g/m²
    6. Carpet pile height: 3 to 20 mm
    7. Nozzle: 250 µ
    8. The final resolution used as well as the outcome of the print are depending on the carpet structure, especially the pile weight and pile height and the adjustments on the machine as well as the color paste must be adjusted accordingly
    9. Installation of the sample printer and sample Supra press station will be included
    10. Framework with print-head and transport table
    11. Color supply unit with 16 tanks
    12. Control unit incl. soft- and hardware
    13. Industrial PC
    14. Color groups will be arranged in the same way as the production printer
    15. Print result of sample head will be almost like the production print head; it will not be 100% same as the after treatment process is different as well as the timing etc.
    16. The speed of sampling will be 0.18 to 0.22 m/min in 50 dpi mode
  6. Suprapress Sample Penetrating and Pressing Station
    1. Press station with 1200 mm width (4')
    2. 2 press rollers
    3. Manual gap adjustment
    4. Stage roller cleaning and drying
    5. Inverter controlled drive