Erema, Intarema 1714 TVEplus, 2017, 1200 kg/h Capacity, PE/PP Processed Materials

Description

  1. Overview
    1. Started production year 2018
    2. Condition: used
    3. Capacity: 1200 kg per hour
    4. Output capacity: up to 1200 kg/h
    5. Voltage: 220 V / 380 V, 50 Hz
    6. Processed materials: PE, PP
    7. Washed post-consumer film flakes, production waste offline (producer), industrial waste (recycler), collection commercial waste, slightly printed, clean and dry, free of abrasive and corrosive contamination, as well as free of PVC
    8. Maximum input moisture: 4%; feed materials to be proportioned to an adequate shape for feeding
    9. Throughput: up to 1200 kg per hour depending on bulk density, humidity, contamination, film thickness, pre-proportion and filtration size
  2. Composed Of
    1. One used Erema Intarema 1714 TVEplus complete recycling plant, consisting of:
  3. Belt Conveyor
    1. Used
    2. For feeding loose scrap material; large hopper in stainless design
    3. Includes dust and sound insulation tunnel
    4. Automatic control via the Erema main unit
    5. Drive: AC motor with gearbox
    6. Belt: 10000 x 1200 mm equipped with cleats
    7. Design: cranked (metal-free zone)
  4. Double Layer All Metal Detector
    1. Used
    2. Unique Erema design for recycling applications
    3. Coil pass-through: 1440 x 400 mm
    4. Detection: all-metal
    5. Scanning sensitivity: Fe ≥ M6 nut, V2A ≥ M10 nut
    6. Technology: digital
    7. Detection alarm: visual + acoustic, plus belt stop in case of detection
  5. Shredder-FB Level Control
    1. Used
    2. For synchronization of shredder and belt conveyor
    3. Consisting of: hopper at feeding area of conveyor belt, frequency converter for conveyor belt, level meter for control of single shaft shredder
  6. Preparation for Powder Dosing Unit – Vol.
    1. Used
    2. Electrical and mechanical preparation to allow the use of a dosing system, which will maybe be installed later and supplied by customer
  7. Intarema Process Combination
    1. Used
    2. Model: 1714_TVEPLUS
  8. Automatic Input Slider
    1. Used
    2. The automatically controlled input slider on the Erema preconditioning unit ensures: constant extruder load, optimum operating status, maximum throughput
  9. Preparation Customer Exhaust System
    1. Used
    2. Preparation of the Erema preconditioning unit to allow the use of a moisture and dust reduction system supplied by customer
    3. Includes a suction ring and piping flange DM 200
  10. Water System for Vacuum Pump
    1. Used
    2. Unique Erema design for saving fresh water
    3. Allows closed circuit of vacuum pump process water
    4. Screening system: 150 mm (100 mesh)
    5. Water pump: 0.18 kW (at 50 Hz)
    6. Water tank: 420 L stainless steel
    7. Tubular heat exchanger: stainless steel
  11. Erema Laser Filter
    1. Used
  12. Die Face Pelletising System
    1. One set, used
    2. The Erema die face pelletising system converts the polymer melt into high quality uniform and dry pellets
    3. Consisting of:
  13. Hot Die Face Pelletiser
    1. Used
    2. Hot die face cutter with direct drive technology
  14. Pellet Dewatering Screen
    1. Used
    2. Enhanced process water separation unit with oversize drying screen
    3. Pellet and water contact surfaces made of stainless steel or aluminium
    4. Elongated basin with easy-lift filter screen and new pump-suction filter
    5. Easy cleaning during production: one-hand removal and insert of filter screen, quick removal and insert of suction filter, inclined base for self-cleaning
  15. Water Pump Station
    1. Used
    2. Consisting of: water pump, heat exchanger, control valve
  16. Pellet Drying Centrifuge
    1. Used
  17. Touch Control Panel
    1. Used
    2. Highly modern ergonomic touch display with intelligent smart start concept: easy to operate thanks to logical, clearly structured and interactive display; more user-friendliness thanks to simplified handling, high degree of automation, including extensive control packages
  18. Standard Control System Intarema
    1. Used
    2. Start/stop control
    3. Control for the various feeding units (such as conveyor belt and roller intake) as a function of the load of the Erema preconditioning unit (PCU) – ensures controlled and stable temperature pattern
    4. Automatic load detector: automatic fine adjustment of the operating point for the most energy-efficient performance of the Erema preconditioning unit (PCU)
    5. Automatic feed supervision: alarm signal and time-delayed automatic shutdown of the system if material supply to the Erema preconditioning unit (PCU) is too low; alarm signal if material supply to Erema preconditioning unit (PCU) is too high
    6. Automatic extruder speed control: constant production even with fluctuations in feeding (e.g. amount, temperature, moisture)
    7. Pelletiser control via extruder speed: consistent pellet form thanks to controlled adjustment of the pelletiser to the current speed of the extruder
  19. Additional Information
    1. Pellet transport and packaging station to be supplied by customer