Washed post-consumer film flakes, production waste offline (producer), industrial waste (recycler), collection commercial waste, slightly printed, clean and dry, free of abrasive and corrosive contamination, as well as free of PVC
Maximum input moisture: 4%; feed materials to be proportioned to an adequate shape for feeding
Throughput: up to 1200 kg per hour depending on bulk density, humidity, contamination, film thickness, pre-proportion and filtration size
Composed Of
One used Erema Intarema 1714 TVEplus complete recycling plant, consisting of:
Belt Conveyor
Used
For feeding loose scrap material; large hopper in stainless design
Includes dust and sound insulation tunnel
Automatic control via the Erema main unit
Drive: AC motor with gearbox
Belt: 10000 x 1200 mm equipped with cleats
Design: cranked (metal-free zone)
Double Layer All Metal Detector
Used
Unique Erema design for recycling applications
Coil pass-through: 1440 x 400 mm
Detection: all-metal
Scanning sensitivity: Fe ≥ M6 nut, V2A ≥ M10 nut
Technology: digital
Detection alarm: visual + acoustic, plus belt stop in case of detection
Shredder-FB Level Control
Used
For synchronization of shredder and belt conveyor
Consisting of: hopper at feeding area of conveyor belt, frequency converter for conveyor belt, level meter for control of single shaft shredder
Preparation for Powder Dosing Unit – Vol.
Used
Electrical and mechanical preparation to allow the use of a dosing system, which will maybe be installed later and supplied by customer
Intarema Process Combination
Used
Model: 1714_TVEPLUS
Automatic Input Slider
Used
The automatically controlled input slider on the Erema preconditioning unit ensures: constant extruder load, optimum operating status, maximum throughput
Preparation Customer Exhaust System
Used
Preparation of the Erema preconditioning unit to allow the use of a moisture and dust reduction system supplied by customer
Includes a suction ring and piping flange DM 200
Water System for Vacuum Pump
Used
Unique Erema design for saving fresh water
Allows closed circuit of vacuum pump process water
Screening system: 150 mm (100 mesh)
Water pump: 0.18 kW (at 50 Hz)
Water tank: 420 L stainless steel
Tubular heat exchanger: stainless steel
Erema Laser Filter
Used
Die Face Pelletising System
One set, used
The Erema die face pelletising system converts the polymer melt into high quality uniform and dry pellets
Consisting of:
Hot Die Face Pelletiser
Used
Hot die face cutter with direct drive technology
Pellet Dewatering Screen
Used
Enhanced process water separation unit with oversize drying screen
Pellet and water contact surfaces made of stainless steel or aluminium
Elongated basin with easy-lift filter screen and new pump-suction filter
Easy cleaning during production: one-hand removal and insert of filter screen, quick removal and insert of suction filter, inclined base for self-cleaning
Water Pump Station
Used
Consisting of: water pump, heat exchanger, control valve
Pellet Drying Centrifuge
Used
Touch Control Panel
Used
Highly modern ergonomic touch display with intelligent smart start concept: easy to operate thanks to logical, clearly structured and interactive display; more user-friendliness thanks to simplified handling, high degree of automation, including extensive control packages
Standard Control System Intarema
Used
Start/stop control
Control for the various feeding units (such as conveyor belt and roller intake) as a function of the load of the Erema preconditioning unit (PCU) – ensures controlled and stable temperature pattern
Automatic load detector: automatic fine adjustment of the operating point for the most energy-efficient performance of the Erema preconditioning unit (PCU)
Automatic feed supervision: alarm signal and time-delayed automatic shutdown of the system if material supply to the Erema preconditioning unit (PCU) is too low; alarm signal if material supply to Erema preconditioning unit (PCU) is too high
Automatic extruder speed control: constant production even with fluctuations in feeding (e.g. amount, temperature, moisture)
Pelletiser control via extruder speed: consistent pellet form thanks to controlled adjustment of the pelletiser to the current speed of the extruder
Additional Information
Pellet transport and packaging station to be supplied by customer
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