Company founded 1975 US-based machinery business experienced in worldwide sales.

+1 (864) 574-0404
Global website

Choose your language

Languages follow BCP 47. Flags and countries are representative context only.

Automatic translation Machine specifications, model codes, and reference numbers should always be confirmed in the original listing.
Menu
Call +1 (864) 574-0404 Email Us

Elektroteks, Mattress Production Line, Automatic Centralizing Conveyor, Hotmelt Gluing Machine, Tape Edge Machine, Roll Pack Machine

Elektroteks, Mattress Production Line, Automatic Centralizing Conveyor, Hotmelt Gluing Machine, Tape Edge Machine, Roll Pack Machine

Description

  1. Overview
    1. Complete automated mattress production line comprising ten interconnected items from Elektroteks
    2. Includes automatic centralizing conveyor, hotmelt gluing machine, sliding conveyors, flipping conveyor, pressing conveyor, motorized belt conveyors, tape edge machine, quality control conveyor, and roll pack machine
    3. All items designed for industrial mattress manufacturing with silicon belts and servo motor control
  2. Item 001 - Automatic Material Aligning and Centralizing Conveyor (Et-Algn-R)
    1. Automatic material lifting and centralizing system
    2. Able to program multiple times centralizing for elastic and light materials
    3. Automatic material width recognition
    4. Able to work with both light and heavy materials
  3. Item 002 - Automatic 11 Heads Perimeter and Center Hotmelt Gluing Machine (Elektroteks R-Pro-290-Sfr)
    1. Automatic center and perimeter gluing system
    2. 2 heads for perimeter gluing, 9 heads for center gluing
    3. 1st and 2nd head: 2x2x3 L shape nozzles for gluing, making perimeter with 3 or 6 lines as requested
    4. Center heads: 9 pieces, 1 nozzle on each, 180 mm away from each other, independent on/off valves for each head, servo motorized zigzag system for center heads
    5. Fully equipped with servo motor conveyors and perimeter gluing system for precise positioning
    6. Automatic size recognition for height, length and width
    7. Automatic exit ramp conveyor to send the layer to second floor or first floor
    8. Automatic height adjustment
    9. Ability to set the offsets from the edge of the layer to be glued regardless of the dimension of the layer
    10. Fully equipped with laser sensors to avoid gluing mistakes
    11. Ability to synchronize with your existing systems
    12. Max. conveyor speed: 60 meter/min
    13. Max. layer size: 2100 mm x 2150 mm
    14. Double offset system for quilt panel gluing, clinched springs, round corners, etc.
    15. Zigzag gluing modes for the center gluing heads, uniform bonding ability with less glue consumption
    16. 3 pieces of start pedal for different gluing applications
    17. Ability to define gluing modes for specific start button
    18. Defining glue consumption for each pedal
    19. Defining perimeter, center, perimeter + center gluing modes for each pedal
    20. Defining different offsets for different pedals
    21. Defining first or second offset, zigzag modes for each pedal
    22. Activating / deactivating specific heads for each start mode
    23. No touch to the screen to change the modes
    24. Ability to define series of working modes with a single pedal
    25. Two pieces of silicon conveyor
    26. Independently servo motorized in-feed and exit conveyors
    27. Touchscreen hot-melt tank interface with information pages
    28. 7-12 seconds for each gluing cycle (depends on the size and glue pattern)
    29. Robatech AG hotmelt system from Switzerland
    30. 1 piece of 30 lt glue tanks with gear system
    31. Hotmelt system: Nordson, USA
    32. Sensors: Sick, Pepperl Fuchs, Germany
    33. Servo motors / drivers: Omron, Japan
    34. Inverters: Omron, Japan
    35. Cable: Helukabel, Germany
    36. Pneumatics: Festo, Germany
    37. Electric group: Siemens, Germany
    38. Gearbox: Varvel, Italy
    39. AC motors: Nerimotori, Italy
  4. Item 003 - 2.3 M Silicon Belt Sliding Up and Stationary Down Conveyor (Elektroteks-Sld2300)
    1. Silicon belt
    2. Easy material assembly system
    3. Heavy duty sliding mechanism for the upper floor conveyor
    4. Thin upper conveyor structure for maximum ergonomics
    5. Additional safety devices for the upper conveyor sliding motion
    6. 60 m/min max conveyor speed
  5. Item 004 - 2 Arms Silicon Belt Flipping Conveyor (Elektroteks-Lfl-Flat-Ls)
    1. Quantity: 2 units
    2. Silicon belt flipping conveyor with 2 arms
  6. Item 005 - 3.5 Ton Pressing Conveyor with Silicon Belt (Elektroteks T-Hlpr-S)
    1. 3.5 tons heavy duty press system
    2. Silicon belt for easy glue removal
    3. Automatic mattress height detection
    4. Adjustable pressing amount
    5. Automatic centralization of the mattress
    6. 4 sides mechanically synchronized balancing system
  7. Item 006 - 2.3 M Motorized Belt Conveyor (Elektroteks-Lc2300)
    1. Quantity: 4 units
    2. Motorized belt conveyor, 2.3 m length
  8. Item 007 - Automatic Super Heavy Duty Tape Edge Machine (Elektroteks Kyk-Hs2)
    1. High quality sewing head: Pfaff 5625 chain-stitch with pneumatic foot lift
    2. Max. sewing speed: 3500 rpm (material dependent)
    3. Capacity: up to 170-250 mattresses (single mattress, double side tape edging) (may change according to the tape edge operator capability, performance and mattress type)
    4. Max. conveyor speed: 40 m/min
    5. Max. mattress size: 2200 mm x 2200 mm
    6. Mattress height: 50 mm to 520 mm
    7. Standard tape folder: 42 mm (the different types should be requested during the order or after the installation, all standard sizes are available)
    8. Anti-static polyurethane conveyor belt
    9. 4 sections conveyors to help the turning of the mattress at corners
    10. Automatic sewing head height and angle adjustment
    11. Various speed adjustments at the cornering to optimize the performance
    12. Heavy duty mattress flip system
    13. Heavy duty double gearbox system mattress corner rotation system
    14. Lifelong independent motor driven conveyors: no transmission parts between the conveyor parts
    15. Fully automatic control with single pedal: auto slow-down and cornering
    16. Auto needle up system
    17. Adjustable stitch length
    18. Robust structure
    19. Voltage: 380 V, 3 phase (3p + neutral + ground) - specify for special request at the order
    20. Air pressure: 6-7 bar
    21. Sewing head: Pfaff 5625, Germany
    22. Servo motors / controller: Omron, Japan
    23. Cable: Helukabel, Prysmiann, Germany, Italy
    24. Electric group: Siemens, Germany
    25. Pneumatics: Festo, Germany
    26. Sensors: Omron, Sick, Pepperl Fuchs, Japan, Germany
    27. Gearbox: Varvel, Italy
    28. AC motors: Nerimotori, Italy
  9. Item 008 - Quality Control Table Conveyor with Flipping (Elektroteks-Lqc-Flip)
    1. Quality control table conveyor with flipping function
  10. Item 009 - Full Automatic Mattress Packing and Roll Pack Machine with Folding Unit (Elektroteks-Roll-440-Sfp)
    1. No hand bagging thanks to auto wrapping system
    2. 60 tons hydraulic adjustable pressure mechanism
    3. Robust structure for the durability
    4. Ability to use as mattress wrapping only without full compression and rolling
    5. Ability to adjust heating, cooling time for different thickness of film
    6. Automatic side film cutting system
    7. Hydraulic 3-links roll-pack exit system: ability to adjust the exit diameter within the range of 330 to 500 mm (material dependent)
    8. Ability to roll bigger mattresses into smaller exit diameter thanks to 3-link hydraulic exit system
    9. Multidirectional cross conveyor at the exit of the wrap-compress unit: ability to send the mattresses to roll-pack unit or exit as wrapped only
    10. Ability to pack pocket spring, foam and latex mattresses (bonnel spring mattresses can be rolled with the machine but not suggested for the quality of the mattresses)
    11. Max. capacity: 40 seconds per roll (when fed continuously - can change according to the compressibility of the mattress, thickness of the pack)
    12. Uses PE + stretch film
  11. Item 010 - Us Air Compressor Unit (Us20D1)
    1. 20 hp
    2. 85 cfm
    3. 190 psi max and working pressure 100 psi