For continuous dyeing and treatment for modern denims including mercerising, bottoming, topping, sulphur dyeing and classic indigo blue, arranged for maximum flexibility
Roller width: 1800 mm
Installed in 2004 (the dye vats and padders were manufactured 1994 and reconditioned by Master when this line was extended and installed in 2004)
Creels And Yarn Handling
2 beam creels (one creel can be prepared while the other is running)
For maximum 14 beams of max diameter 1400 mm
Automatic yarn tension adjuster
Yarn pulling and feeding element
Pre-Dyeing And Mercerising Section
Soda process or wetting or pre-dyeing vat, complete with padder
6 steam heated, PTFE coated timing cans 800 mm diameter for mercerizing
Fixing or 2nd wetting or washing vat, complete with stainless steel tank and mangle
Neutralising or washing vat
Washing vat complete with stainless steel tank and padder
Dyeing Section
6 dyeing vats complete with stainless steel tank
Intermediate padders, with overhead oxidising roller arrangement with finned stainless steel rollers and dancing roller
Counter current dye circulation system on dye vats
Control system for dyes with filters, dosing and pumps
Circulation tank for indigo
Overhead mounted steamer for color denim / oxidiser for indigo
Post-Dyeing And Accumulator
3 washing or post dyeing treatment vats with intermediate padders
Accumulator for automatic storage of dyed yarn when the sizing machine stops for beam change
150 m content (5 minutes at 30 m/min)
Drying And Sizing
Drying cylinder pre-dryer range with 10 PTFE coated drying cylinders
Karl Mayer-Rotal sizing box with prewetting, 2002, double dip, double nip
Drying cylinder range with 14 PTFE coated drying cylinders
Karl Mayer-Rotal warp beaming head, 2002, roller width 2840 mm
Max. beam width 2400 mm between flanges
Max. weaving beam diameter 1600 mm
Preparation And Storage
Size preparation kitchen
Indigo dye and chemicals storage system with: 2 tanks for chemical bath pretreatment, 5 indigo tanks, 1 sulphur black tank, 3 stocking tanks for indigo, 1 tank for softened water
Additional Equipment
Canopies
Electrical control panels
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