Artos, Latex Coating Line, 2024, 2750mm Max Width, 1.7-35 m/min

Description

  1. Overview
    1. Coating line from bath mat plant
    2. Length: 97000 mm
    3. Width: 7000 mm
    4. Artos latex for bathmats
    5. Year of construction: 2024
    6. Working width: 1000 mm to 2600 mm
    7. Maximum setting width: 2750 mm
    8. Speed: 1.7 meters to 35 meters per minute
  2. Unwinding And Feeding Section
    1. Unwinding cradle: moves up and down hydraulically, the cradle is not powered
    2. Feeder j-box 1: speed = 2 meters to 125 meters per minute
    3. Feeder tank: working height approximately 3 meters
    4. Sewing machine dohle: type variant l7, maximum width = approximately 6000 mm
    5. J-box 1: maximum useful height = 4500 mm, feeding speed: 60 meters per minute, with input pulling unit with coated roller and pneumatic pressure roller, l/r controlled, speed adjustment by pendulum roller, automatic stop when empty
  3. Beater And Dust Extraction
    1. Beater/brush: adjustable on/off percentage, including dust extraction
    2. Dust extraction system consisting of 2 parts: 1st part with a motor of 11 kw and 6 collection bags, 2nd part with a motor of 15 kw and 6 collection bags, both are separately adjustable in speed
  4. Turn Frames And Shearing
    1. Turn frame control: 3-roller turn frame with motorized movement
    2. Shearing machine 1: maximum height = 35 mm, unconnected dust extraction wilhelm krôgel
    3. Shearing machine 2: maximum height = 28 mm, connected dust extraction henri paulus, spare cylinder provided
    4. J-box 2: maximum height = 4500 mm, feeding speed linked to line speed, correction up to +200%, with input pulling unit with coated roller and pneumatic pressure roller
    5. Dust extraction on the back side of the fabric, width adjustable
    6. Pendulum roller with pneumatic control
    7. Turn frame control: 3-roller turn frame with motorized movement, 1 roller coated
    8. Diagonal adjuster: electrically adjustable, manually operated
  5. Doctor Blade And Foam Table
    1. Doctor blade system with 2 applicator rollers + 2 pressure rollers to regulate tension, doctor blade applicator roller diameter 400 mm, chrome-plated with drive, rotatable in both directions correction up to 225% relative to line speed, applicator roller diameter 150 mm, chrome-plated with drive, rotatable in both directions correction up to 175% relative to line speed, including automatic side control, motorized product distributor, applicator tray with a central recess to collect dirt, level measurement of the applicator tray
    2. Foam table with adjustable gap opening, also tension control, can also be used as an air doctor blade, including automatic side control, electric height adjustment, separately adjustable left and right, motorized product distributor, latex level measurement present
  6. Iron Gas And Tpe Section
    1. Iron gas divided over 2 fields: part 1: 4 rows, part 2: 3 rows, adjustable width from 1500 mm to 2500 mm
    2. Automatic width adjuster (in service with tpe function)
    3. Tpe rollers (1 smooth roller & 1 patterned roller), gap opening between the 2 rollers is motorized adjustable, both rollers are equipped with cooling
    4. Extruder movable on rails including dryer with approximately 750 kg capacity, maximum extruder speed = 400 rpm, maximum extruder output = approximately 750 kg/h, including additive addition
    5. Cooler for patterned roller + extruder
    6. Small compensator only used with tpe (buffer), approximately 3 linear meters, height regulator present, linked to line speed
  7. Foulard And Oven
    1. Foulard with 2 rollers (1 smooth & 1 bernie patterned), pressure control with rollers, rollers are water-cooled, manually interchangeable, bottom roller is driven, correction possible relative to line speed
    2. Oven: separated field (top and bottom), top of the oven: 8 fields, bottom of the oven: 5 fields, ventilation adjustable per field, temperature settings depending on the type of yarn
    3. Automatic co₂ extinguishing system present (contains 29 bottles)
  8. Compensators And Cutting
    1. 2 compensators, each approximately 50 linear meters, motorized loading and unloading present, both compensators equipped with input pulling unit, input of compensator 1 equipped with a dancing roller with pressure regulator, stroke length approximately 800 mm, output of compensator 2 equipped with a dancing roller with pressure regulator, stroke length approximately 800 mm
    2. Turn frame: 3 rollers with motorized movement, 1 roller coated
    3. Longitudinal cutting installation: 2 trimmers on the sides, manually operated, possibility of longitudinal cutting on both sides with a maximum of 5 longitudinal knives, these are manually operated together
  9. Rewinder And Discharge
    1. Rewinder: this is hydraulically tiltable, winding rollers diameter 320 mm, l/r movement via spindle motor, the winding tension is adjustable, length measurement provided
    2. Discharge table consisting of 3 parts: part 1: length approximately 6000 mm, part 2: length approximately 8000 mm, part 3: length approximately 3000 mm; this last part is tiltable
  10. Latex Kitchen And Mixer
    1. Latex kitchen consisting of 4 stainless steel tanks, each 1500 liters, all equipped with an agitator, on the ground floor, 2 filters with removable baskets (stainless steel) are provided
    2. Mixer: mixer company, single head, liter weight adjustable from 150 g/l to 1250 g/l, mixer head speed: 50 rpm to 150 rpm, maximum flow rate = approximately 2000 kg/h
    3. Pump peristaltic pump helios asp 32 fx, max flow rate: 2940 liters/hour - 70 rpm - 1.1 kw - 3-phase, hose: natural rubber
  11. Condition
    1. Excellent condition