SML Lenzing, Coating Line, Working Width 1500mm, Line Speed 60 m/min

Description

  1. Overview
    1. Sml-Lenzing coating line
    2. Working width: 1500 mm
    3. Line length: 14000 mm
    4. Width: 12000 mm
    5. Height: 4000 mm
    6. Line speed up to 60 meters per minute
    7. Maximum performance: PP 160 kg/h, LDPE 180 kg/h
  2. Technical Data
    1. Main drive power: 57.1 kW
    2. Rated speed: 1500 min⁻¹
    3. External fan: P = 0.45 kW, N = 2800 min⁻¹
    4. Power transmission: V-belt drive, 1-stage helical gear, spur gearing, oil immersion lubrication
    5. Water-cooled
    6. Max. oil temperature: 20 °C
    7. Max. cooling water amount: 300 L/h
    8. Screw: Optimized screw geometry, diameter 60 mm, length 28 D, nitrided steel
    9. Max. screw speed: 310 min⁻¹
    10. Cylinder unit: Cylinder base GG 25, liner bush nitrided steel, cylinder nitrided steel
    11. Cylinder heating and cooling: Electric resistance heating, 3 heating zones, heating power 3 x 8.4 kW (25.2 kW)
    12. Cooling by individual fan attached to cooling shells, 3 cooling zones
    13. Fan: V = 9.7 m³/min, Pst = 470 Pa, P = 0.22 kW, N = 2800 min⁻¹
    14. Adapter heating: Adapter 1: 3.9 kW, mass pressure control valve 1.5 kW, adapter 2: 1.5 kW
    15. Liner bush cooling: No cooling water requirement (closed loop), circulation pump P = 0.2 kW, N = 2750 min⁻¹
    16. Cooling of liner bush directly via air-water heat exchanger, cooling power approx. 5.6 kW
    17. Fan: P = 0.18 kW, N = 3000 min⁻¹
    18. Cooling medium: 50% water, 50% glycol
    19. Pressure measurement: System Dynisco, mass pressure sensor at cylinder end, digital display
    20. Automatic shutdown of main drive at 420 bar
    21. Carriage: 3-coordinate carriage with height adjustment, DS-screw gear brake motor, power 2.2 kW, rated speed 1400 min⁻¹, ratio 1:30, electromagnetic brake
    22. Adjustment range: Production 200 mm, maintenance 380 mm
    23. Lateral adjustment: DS-spur gear brake motor, power 0.12 kW, rated speed 680 min⁻¹, ratio 1:431, electromagnetic brake, adjustment range ±100 mm
    24. Longitudinal travel: DS-spur gear brake motor, power 0.37 kW, rated speed 1500 min⁻¹, ratio 1:425, adjustment range 3480 mm
    25. Total electrical connection including tooling unit: Max 176 kW, depending on number of dosing zones
    26. Average power requirement with full production including tooling unit: Approx. 125 kW