Complete Denim Dyeing & Finishing Plant, Year 2004, 1800mm Roller Width

Description

  1. Master Indigo Dyeing Line
    1. Roller width 1800mm
    2. Year installed in 2004
    3. This line was completely reconditioned and updated in 2017
    4. 2 beam creels
    5. One creel can be prepared while the other is running
    6. For maximum 14 beams of max diameter 1400mm
    7. Automatic yarn tension adjuster
    8. Yarn pulling and feeding element
    9. Soda process or wetting or pre-dyeing vat, complete with padder
    10. 6 steam heated, PTFE coated timing cans 800mm diameter for mercerising
    11. Fixing or 2nd wetting or washing vat
    12. Complete with stainless steel tank and mangle
    13. Neutralising or washing vat
    14. Washing vat complete with stainless steel tank and padder
    15. 6 dyeing vats complete with stainless steel tank and intermediate padders, with overhead oxidising roller arrangement with finned stainless steel rollers and dancing roller counter current dye circulation system on dye vats control system for dyes with filters, dosing and pumps
    16. Circulation tank for indigo
    17. Overhead mounted steamer for colour denim/ oxidiser for indigo
    18. 3 washing or post dyeing treatment vats with intermediate padders
    19. Accumulator for automatic storage of dyed yarn when the sizing machine stops for beam change, 150m content (5 minutes at 30m/min)
    20. Drying cylinder pre-dryer range with 10 PTFE coated drying cylinders
    21. Karl Mayer- Rotal sizing box with prewetting, 2002 double dip, double nip
    22. Drying cylinder range with 14 PTFE coated drying cylinders
    23. Karl Mayer- Rotal warp beaming head, year 2002
    24. Roller width 2840mm
    25. Max. beam width 2400mm between flanges
    26. Max. weaving beam diameter 1600mm
    27. Size Preparation Kitchen
    28. Indigo dye & chemicals storage system with:
    29. 2 tanks for chemical bath pretreatment
    30. 5 indigo tanks
    31. 1 sulphur black tank
    32. 3 stocking tanks for indigo
    33. 1 tank for softened water
    34. Canopies
    35. Electrical Control Panels
  2. Item 002 - Comprehensive Integrated Denim Cloth Finishing Line
    1. Working width 1800mm
    2. Double sided brushing machine
    3. Singeing machine
    4. Washing unit
  3. Item 003 - Sanforiser Monforts Rubber Belt Shrinking Machine
    1. Cylinder diameter 640mm
    2. Rubber belt width 1850mm
    3. Rubber belt rectification cylinder
    4. Palmer calender with felt blanket
    5. Cylinder 2000mm diameter
    6. Plus 2 steam heated blanket drying cylinders
    7. 2 water cooled cylinders
    8. Surface driven A-frame batcher
  4. Item 004 - Bruckner Stenter Frame (Saben)
    1. For heat setting the elastomeric content of the weft yarn (stretch denim)
    2. Max fabric width 2000mm
    3. Horizontal return pin chain