Jeanologia, G2 Dinamic, 2023, 2200mm Width, 55 m/min, Ozone Washing Range

Description

  1. Overview
    1. Jeanolgia washer machine, year 2023
    2. Machine speed: 55 m/min
    3. Entry width: 2200 mm; exit rollers are 2000 mm wide
    4. Capacity: 1,584,000 meters
    5. Machine is stopped but can be started for inspection
    6. Designed for washing drill or denim fabrics; can operate with or without ozone application
    7. Control system: Siemens S71200 and S71500
  2. Machine Sections
    1. 1 desizing trough with humectant application
    2. Ozone generation chamber
    3. Sealed G2 chamber for ozone application
    4. 2 padders (1 of 2200 mm and another of 2000 mm)
    5. 2 washing boxes, 2200 mm wide
    6. Entry scray (2200 mm wide) and exit scray (2000 mm wide)
    7. 2 j-boxes (one at entry, 2.2 m wide, and one at exit, 2 m wide)
    8. 1 drying tower with two exhaust hoods
    9. 2 extractors located in the drying section
  3. Box Descriptions
    1. G2 dinamic: sealed ozone application system with controls and sensors for ozone volume, foulard Ø 325-250 mm
    2. Washing box: 1700 L volume, foulard Ø 306-297.6 mm, 25 steel guide cylinders for transport, submerged cylinders supported by bearings with seals, 1 opening cylinder, average flow rate 30 L/min
    3. Padder 1: 500 L volume, foulard Ø 320-330 mm, 2 transport cylinders
    4. Padder 2: 500 L volume, foulard Ø 290 mm, 2 transport cylinders
  4. Ozone Generation Room
    1. Equipped with control panels for the washer and ozone room
    2. Must be positioned separately from the washer for efficient ozone generation
    3. Contains 2 ozone generators
    4. 2 chillers for cooling
    5. Air filtration system
    6. Exhaust ducts
    7. Ozone level sensors and control system
    8. Connected to the G2 chamber via a stainless steel pipeline
  5. Aeration Zone
    1. 19 steel cylinders, Ø 200 mm
  6. Dryer
    1. 20 teflon-coated drums with rotary joint and drainage system
    2. 2 cooling drums
    3. Chain and gear transmission system powered by a gear motor
  7. Specifications
    1. Year: 2023
    2. Roller width: 2200 mm (entry) - 2000 mm (exit)
    3. Squeeze rollers: rubber-coated
    4. Frequency: 60 Hz
    5. Voltage: 440 VAC
    6. Control voltage: 24 V DC
    7. Operating capacity: 1,584,000 meters
    8. Energy consumption: 48 kWh
    9. Steam consumption: 4500 lb/h
    10. Water consumption: 12 m³/h
    11. Machine speed: 40-50 m/min
  8. Additional Details
    1. 2 padders allow the addition of humectants or caustic soda dosing
    2. Entry padder is 2200 mm wide, exit padder is 2000 mm wide
    3. 2 Smartec brand washing boxes