JM Engineering A/S, Duvet Filling Line, 2008

Description

JM Engineering A/S - Complete Duvet Filling Line, Year 2008 and 2011

  1. JM Engineering A/S - Complete Duvet (“Kassettendecken”) Filling Line
  2. Year 2008 and 2011
  3. Feature standard comforter filling line (box construction) high‑speed comforter filling line*purposefully‑automatic production of box‑stitched / duvets (down ‑ or feather‑filled comforters). Same, optimised for shorter cycle‑time. Main modulessilo & pneumatic feeding system
  4. 8 weighing scales - 20 L each
  5. 2 automatic filling tables with 4 double filling tubes (8 tubes total)
  6. PLC control cabinet with touch‑screen + VPN remote‑service
  7. Central filter station & high‑vacuum fanidentical module set, but fitted with higher‑throughput valves, larger vacuum fan and faster PLC cycle. Output (1 operator / 8 h shift) 280 to 320 quilts (4 × 6 boxes)
  8. 140 to 160 quilts (6 × 8 boxes)
  9. 85 to 100 quilts (8 × 10 boxes) 40 to 50 quilts per hour for a 4 × 6‑box size (≈ 320 to 400 per shift). Filling accuracy± 1 g (20 L scale: 50 g down / 125 g feathers) same accuracy with higher cycle rate. Foot‑print 4.20 m × 6.40 m (≈ 27 m²) slightly larger (≈ 5 m × 7 m) to accommodate bigger fan. Materials handled washed & dried down, feather mixtures, micro‑down alternatives. Same. Operator interfacemultilingual touch‑screen, recipe memory, automatic box‑count selection, remote diagnostics via VPN. Same + faster recipe change‑over.

Why It Suits Duvet Production

  1. Box‑by‑box weighing ensures even loft and eliminates cold spots (critical for high‑loft winter duvets).
  2. Single‑operator workflow cuts labour while maintaining ±1 g accuracy-important when using high‑value goose or eider down.
  3. Recipe memory gives fast change‑over between different grid sizes (e.g., 4 × 6 summer vs 8 × 10 winter).
  4. Compact footprint makes it a genuine “Fullanlage” (self‑contained plant) that fits into <30 m².

Quantity: 1