KHS, Bottle Cap Filling Line, 1991, 50,000 Bottles/h, 0.33L / 0.5L Formats

Description

  1. Overview
    1. Second-hand bottle cap filling line
    2. Brands: KHS, Rink GmbH, Krones AG, Holstein and Kappert, Recop, Videojet Technologies GmbH, Ludwig Bohrer Maschinenbau GmbH
    3. Year: 1991 to 1995
    4. Capacity: 50,000 bottles/h
    5. Formats: 0.33 L longneck, 0.5 L NRW
  2. Scope of Supply
    1. Palletiser depalletizer
    2. Pallet magazine pallet control
    3. Pallet securing pallet transport
    4. Filling line
    5. Palletising and depalletising line
  3. Palletising and Depalletising Line
    1. Brand: KHS GmbH, type: Markant S1-1EKH1-PL 320-128
    2. Quantity: 2 pcs., year: 1991
    3. Consists of: 2 x depalletisers, 2 x palletisers, pallet control, 2 x pallet magazines (1 x good pallets, 1 x defective pallets), pallet securing (Bornbinder), pallet transport with 4 corner converters and several pallet loading and unloading
    4. Pallet magazine: quantity 2, brand: KHS GmbH, type: MPP
    5. Pallet control: brand: KHS GmbH, type: PKS
    6. Pallet securing: brand: Bornbinder, type: HB 400 L
    7. Pallet transport: brand: KHS Ltd, type: HB 400 L
    8. Pallet conveyors: 4 corner converters, 5 pallet pick-ups and drop-offs
  4. Glass Bottle Filling Line
    1. Brand: various, year: 1991
    2. Capacity: 50,000 bottles/h
    3. Formats: 0.33 L longneck, 0.5 L NRW
    4. Neck, chest, belly and back labels, beer and euro pallets
    5. Consists of: decrowner, bottle unpacker, bottle washer, empty bottle inspector, bottle filler and capper, fill level check, labeller, dating, label check, crown cap check, bottle packer, full crate check, bottle and crate transport, depalletizing and loading line
  5. Decrowner
    1. Brand: Rink GmbH & Co. KG, type: KM-670/3K, year: 1991
    2. Capacity: 50,000 bottles/h, power: 6.0 kW, 220/380 V, 50 Hz, 13 amps
    3. Running direction: from right to left
    4. Formats: 0.33 L longneck, 0.5 L NRW
    5. Equipment: 2 mold sets with 3 cork heads each
  6. Bottle Unpacker
    1. Brand: KHS GmbH, type: Garant A1-2500, year: 1991
    2. Capacity: 50,000 bottles/h, control: Siemens PLC S5
    3. Consists of: 2 form sets with 6 packing heads each, 0.33 L longneck, 0.5 L NRW
  7. Bottle Washer
    1. Brand: Holstein and Kappert, type: Omega Kaskana 39/87 ERX 21, year: 1991
    2. Capacity: 50,000 bottles/h, bottle processing time: 20 minutes
    3. Control: Siemens PLC S5
    4. Consists of: single-end machine, 323 baskets with 39 cells each, hydraulic label press (brand: Hormes, year: 2014), plate heat exchanger
  8. Empty Bottle Inspector
    1. Brand: Krones AG, type: TopTronic 22-24 RM 2-71-00-154-0, year: 1991
    2. Capacity: 60,000 bottles/h, power: 10.7 kW
    3. Water: max. 4 bar, consumption: 1.3 L/min
    4. Compressed air: 6 bar, consumption: 2.5 bars / 30 Nm³/h
    5. Dimensions: approx. 2995 x 2370 x 2600 mm (L x W x H)
    6. Weight: 5,200.00 kg
    7. Formats: 0.33 L longneck, 0.5 L NRW
    8. Bottle height: min. 150 mm / max. 350 mm, bottle diameter: 50-71 mm
    9. Machine pitch: 94 mm, control: Siemens PLC S5
    10. Consists of: controls: bottom inspection, finish inspection, sidewall inspection, high-frequency lye detection, infrared residual liquid detection, evaluation to detect and reject bottles with strong abrasion, height detection
  9. Bottle Filler and Capper
    1. Brand: KHS GmbH, type: Delta SVF 120/24 KK, year: 1991
    2. Capacity: 50,000 bottles/h
    3. Formats: 0.33 L longneck, 0.5 L NRW
    4. Running direction: from right to left, control: Siemens PLC S5
    5. Consists of: level filler with return air pipe, 120 filling points, 24 sealing points, double pre-evacuation, high-pressure injection
  10. Fill Level Check
    1. Brand: Recop, type: Relecon 2001, year: 1991
    2. Capacity: 50,000 bottles/h
  11. Labeller
    1. Brand: Krones AG, type: Topmatic 1800-51-600-8-8-10, year: 1991
    2. Capacity: 50,000 bottles/h
    3. Formats: neck, chest, belly and back labels
    4. Running direction: from left to right, control: Siemens PLC S5
    5. 2 cold glue stations
  12. Dating / Inkjet Printer
    1. Brand: Videojet Technologies GmbH, type: Excel 100, year: 1995
    2. Capacity: 50,000 bottles/h
    3. Control panel and display on the control cabinet
  13. Label Check
    1. Brand: Recop, type: Retikon 600, year: 1991
    2. Capacity: 50,000 bottles/h
  14. Crown Cap Check
    1. Brand: Recop, type: Recocap, year: 1991
    2. Capacity: 50,000 bottles/h
  15. Crate Washer
    1. Brand: Ludwig Bohrer Maschinenbau GmbH, type: R50, year: 1991
    2. 2 box turners
  16. Bottle Packer
    1. Brand: KHS GmbH, type: Garant A1-2500, year: 1991
    2. Capacity: 50,000 bottles/h
    3. Running direction: from left to right, control: Siemens PLC S5
    4. 2 format sets with 6 packing heads each, bottle table with compartments
  17. Full Crate Check
    1. Brand: Recop, year: 1991
  18. Bottle Transport
    1. Brand: KHS GmbH, year: 1991
  19. Crate Transport
    1. Year: 1991
    2. Longitudinal transport of the crates
    3. 2 x crate turning station after depalletizer, 2 x crate turning station before depalletize