MWM, TCG 2032V16, 2009, 4.2 MW, Natural Gas Generator Set, 50Hz, 11 kV

Description

  1. Overview
    1. Fuel: natural gas
    2. Year of construction: 2009
    3. Operating hours: 41,600 (average)
    4. Major overhaul E60: 2015 (at average 33,600 hours)
    5. Mothballed: 2019
    6. Alternator: AVK
    7. Frequency: 50 Hz
    8. Voltage: 11 kV
    9. RPM: 1,000
    10. Power: 5,225 kVA / 4,180 kW
  2. Substation
    1. The substation of the power plant consists of 1 unit of 70/80 MVA (ONAN/ONAF) capacity 11 kV/230 kV step-up transformer and associated outdoor type SF6 circuit breakers, CTs and PTs and required protection system.
    2. The substation is equipped with an adequate capacity, fed by pipeline natural gas.
    3. The output of the substation is connected to the 230 kV switchyard.
    4. NGR rated current 850 A, power supply 6.6 kV.
  3. Maintenance
    1. Ongoing technical maintenance and service carried out according to OEMs recommendations.
  4. Unit Specifications
    1. Unit 1 (AP # 01): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 39,998 hrs, AVK generator, 50 Hz, 11 kV.
    2. Unit 2 (AP # 02): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 39,613 hrs, AVK generator, 50 Hz, 11 kV.
    3. Unit 3 (AP # 03): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 41,866 hrs, AVK generator, 50 Hz, 11 kV.
    4. Unit 4 (AP # 04): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 41,553 hrs, AVK generator, 50 Hz, 11 kV.
    5. Unit 5 (AP # 05): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 40,808 hrs, AVK generator, 50 Hz, 11 kV.
    6. Unit 6 (AP # 06): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 40,569 hrs, AVK generator, 50 Hz, 11 kV.
    7. Unit 7 (AP # 07): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 43,158 hrs, AVK generator, 50 Hz, 11 kV.
    8. Unit 8 (AP # 08): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 40,911 hrs, AVK generator, 50 Hz, 11 kV.
    9. Unit 9 (AP # 09): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 42,420 hrs, AVK generator, 50 Hz, 11 kV.
    10. Unit 10 (AP # 10): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 43,713 hrs, AVK generator, 50 Hz, 11 kV.
    11. Unit 11 (AP # 11): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 42,160 hrs, AVK generator, 50 Hz, 11 kV.
    12. Unit 12 (AP # 12): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 40,816 hrs, AVK generator, 50 Hz, 11 kV.
    13. Unit 13 (AP # 13): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 41,291 hrs, AVK generator, 50 Hz, 11 kV.
    14. Unit 14 (AP # 14): MWM TCG 2032V16, rated power 4,000 kW, year of make 2010, operating hours 44,048 hrs, AVK generator, 50 Hz, 11 kV.
  5. Included Per Engine
    1. Complete engine base frame (incl. but not limited to air inlet box, gas mixer, oil pump, inter cooler, coupling).
    2. Exhaust scavenging system.
    3. Complete exhaust gas manifold with insulation (A and B bank).
    4. Jacket water pump and heat exchanger mounted on the base frame with pipework.
    5. Complete jacket water pre-heating system.
    6. Complete lube oil refilling system.
    7. Lube oil heat exchanger mounted to the base frame, with pipework.
    8. All engine related water, oil and exhaust piping on the engine base frame.
    9. Electric starter motors.
    10. Main and pre-chamber gas train (AP # 09 and AP # 12 gas flow meter XVC).
    11. Maintenance platform.
    12. Alternator.
    13. RMS engine control panel – TEM (CPU missing at AP # 04, 05, 06, 09 and 12 and AP # 10 CPU card XVC).
    14. GCP 300A, power supply 400 VAC, control voltage 24 VDC MCC panel, control cables.
  6. MV Panel Details
    1. Outgoing panel (without breaker), ABB Uni Gear (relay feeder 615 E-D).
    2. Bus coupler panel (without breaker), ABB Uni Gear.
    3. Bus PT panel, ABB Uni Gear.
    4. Genset incoming MV panel, ABB Uni Gear (without breaker).
    5. Genset incoming breaker, ABB Uni Gear (with breaker).
    6. Electrical system for grid connection.
  7. LV Panel Details
    1. LVMVP, power supply voltage 400 VAC.
    2. LV bus coupler, supply voltage 400 VAC.
  8. Radiators, Pumps and Heat Exchangers
    1. Radiators, Thermofin X-TDH, capacity 1,700 kW.
    2. HT-pumps KSB.
    3. LT-pumps.
    4. Lube oil heat exchangers, Thermowave.
  9. Compressors and Air Tanks
    1. Compressors, Hatlapa, pressure 30 bar.
    2. Air tanks.
  10. RMS
    1. Forbes Marshall, capacity 14 MM SCFD.
    2. Input pressure: 130-145 psig, output pressure: 60+5 psig.
    3. Output temperature: 55-65°F.
  11. Filtration System and Silencers
    1. Primary filter housing with fabric filter-16 element.
    2. Silencers, height 45 feet.
  12. Blowers and Fans
    1. Blowers and fans included.
  13. Powerhouse Steel Structure
    1. Including roofing, walls, and the structure.
  14. Tools and Spare Parts
    1. Spare parts (included as per appendix 1).
    2. Tools (included as per appendix 2).
    3. Set of technical documentation, including but not limited to drawings of the engine drawing, P&I diagrams, wiring diagram, single line diagram (delivery with first shipment).